EVO All Evo Model Discussion

Fatboy won't start. Clicking sound.

Thread Tools
 
Search this Thread
 
  #121  
Old 07-19-2016, 07:16 PM
Jackie Paper's Avatar
Jackie Paper
Jackie Paper is offline
Seasoned HDF Member
Join Date: Mar 2010
Location: Honah Lee
Posts: 34,232
Received 4,540 Likes on 3,792 Posts
Default

Originally Posted by Zerk
My 07 and 01 manual says to use a breaker bar to removed the comp nut. In the note underneth, it says to use heat, then impact as last resort.

My 01 says to use plastic wedge to lock chain, which I did with homemade piece, lots of varations out there. 07 says to use bar locking sprockets to each other.
Figured their were manuals out there that said do not use impact. Could even be applicable to different bikes. I been collecting manual for a long time. Have many from as far back as 1929 thru 2014.
My locking tool is a piece of scrap delrin I sawed out of 2" delrin sheet I had. Sold some on here and ebay before my sheet ran out. I have used them many times and had no problem.
My 09 Dyna says no heat since the case has fumes in it and breaker bar. No mention of impact. The 2014 Tour has no warnings and just a mention of breaker bar.
 
  #122  
Old 07-24-2016, 01:31 PM
rainsong's Avatar
rainsong
rainsong is offline
Tourer
Thread Starter
Join Date: May 2016
Location: Nashville, TN
Posts: 327
Received 62 Likes on 30 Posts
Default

UPDATE: Parts came in this week. Finally have had a chance to get to it today. I managed to get to the old stator without removing the clutch basket. Sure enough, it was toast.



So now, I've started turning my attention to replacing the IPB. I'm realizing that I don't have either an "inner race puller tool" or a press, which the manual says I need. Kind of torn as to whether I want to pull the clutch off and get in to that or just return the Baker kit and leave it as is. Am I just being lazy, or should I go for it?
 
  #123  
Old 07-24-2016, 02:42 PM
Zerk's Avatar
Zerk
Zerk is offline
Banned
Join Date: Jul 2009
Location: Straight Jacket Memories and Sedative Highs
Posts: 7,406
Received 827 Likes on 655 Posts
Default

I tapped the bearing in and out with socket once. Other time I used socket threaded rod, washers and piece of strut. Lubed the outer race.
 
  #124  
Old 07-24-2016, 04:23 PM
Jackie Paper's Avatar
Jackie Paper
Jackie Paper is offline
Seasoned HDF Member
Join Date: Mar 2010
Location: Honah Lee
Posts: 34,232
Received 4,540 Likes on 3,792 Posts
Default

Pull clutch hub off. Think there was an order. Then you can inspect bearing by looking at the rollers and race. If all is smooth, it's OK
You need to ditch that 100 amp stero, electric jacket and grips. There rough on stators..
 

Last edited by Jackie Paper; 07-25-2016 at 06:06 AM.
  #125  
Old 07-24-2016, 07:49 PM
rainsong's Avatar
rainsong
rainsong is offline
Tourer
Thread Starter
Join Date: May 2016
Location: Nashville, TN
Posts: 327
Received 62 Likes on 30 Posts
Default

Originally Posted by RIPSAW
Pull clutch hub off. Think there was an order. Then you can inspect bearing by looking at the rollers and race. If all is smooth, it's OK
It looks smooth as best I can tell. On the other hand, apparently the dealer I bought the Baker kit from only accepts returns for credit. Changing the bearing looks like a bigger deal than I'd thought. I feel totally capable on the stator...just nervous whether changing the bearing is beyond my abilities. I don't wanna screw anything up.

Originally Posted by RIPSAW
You need to ditch that 100 amp stero, electric jacket and grips. There rough on stators..
Ha. No stereo and heated grips, but I do run gloves and insoles in the winter. BUT...it dawned on me a few days ago what might've done it.

Earlier in the year I swapped my headlight bulb out for a 100w/80w bulb after reading an article where a guy did that for more visibility. I swapped out the plug for a ceramic, but it didn't occur to me it could overwork the charging system?
 
  #126  
Old 07-24-2016, 08:52 PM
texashillcountry's Avatar
texashillcountry
texashillcountry is offline
Dirt don't hurt

Join Date: Jan 2011
Location: Haslet Texas
Posts: 20,999
Likes: 0
Received 4,317 Likes on 1,946 Posts
Default

Originally Posted by rainsong
It looks smooth as best I can tell. On the other hand, apparently the dealer I bought the Baker kit from only accepts returns for credit. Changing the bearing looks like a bigger deal than I'd thought. I feel totally capable on the stator...just nervous whether changing the bearing is beyond my abilities. I don't wanna screw anything up.
It's easy to change but you do have to pull your clutch hub and inner primary to get to it.

Up to you but I wouldn't do it unless it needed it or I was going in that far for something else.
 
  #127  
Old 07-24-2016, 09:31 PM
rainsong's Avatar
rainsong
rainsong is offline
Tourer
Thread Starter
Join Date: May 2016
Location: Nashville, TN
Posts: 327
Received 62 Likes on 30 Posts
Default

Originally Posted by texashillcountry
It's easy to change but you do have to pull your clutch hub and inner primary to get to it.

Up to you but I wouldn't do it unless it needed it or I was going in that far for something else.
I'm only going off what I've read online and in the manual. But I don't see anything irregular, and everything seems to move pretty freely.


I know the Baker kit is an upgrade. But since this level of wrenching is stuff I'm still learning, I'm inclined to just deal with one issue at a time and make sure I'm doing it right.
 

Last edited by rainsong; 07-25-2016 at 08:33 AM.
  #128  
Old 07-25-2016, 06:06 AM
Jackie Paper's Avatar
Jackie Paper
Jackie Paper is offline
Seasoned HDF Member
Join Date: Mar 2010
Location: Honah Lee
Posts: 34,232
Received 4,540 Likes on 3,792 Posts
Default

Mark your bearings and keep rolling. Inspect 360 on each one. Very fine lines here and there on them and inner race is OK. Lift up and down on the input shaft. Should see no play. If so I would not worry about it.
Last time I was here, I dropped the rear wheel,pulled the drive belt fwd off the front drive and turned the input shaft shifting up thru each gear filling the main drive gear bearings and misc other bearing in the transmission. All it is a fill but mine felt smooth with not catches or anything.
Just threw another pair of pads on the rear while it was apart and shined up the rear raw aluminum ...
My friend has a big Honda Goldwing. He put some huge lights on it. His alternator lasted 3 months. There is little reserve on theses system. Especially older ones like mine.
 
  #129  
Old 07-25-2016, 07:16 AM
Owtlaw's Avatar
Owtlaw
Owtlaw is offline
Road Warrior
Join Date: Oct 2011
Location: Round Rock, TX
Posts: 1,376
Received 35 Likes on 34 Posts
Default

Originally Posted by rainsong

Earlier in the year I swapped my headlight bulb out for a 100w/80w bulb after reading an article where a guy did that for more visibility. I swapped out the plug for a ceramic, but it didn't occur to me it could overwork the charging system?
That extra 20 watts should only require an additional 1.7 amps (DC), so I doubt that's the cause.
 
  #130  
Old 07-25-2016, 07:50 AM
Zerk's Avatar
Zerk
Zerk is offline
Banned
Join Date: Jul 2009
Location: Straight Jacket Memories and Sedative Highs
Posts: 7,406
Received 827 Likes on 655 Posts
Default

I doubt it too. My flhr all the lights are about doubled, with only the 35 or 38 amp.


The bike is an Evo. How old? Chalk it up to old age IMO.
 


Quick Reply: Fatboy won't start. Clicking sound.



All times are GMT -5. The time now is 01:54 AM.