Stator Plug Install Challenge
#1
Stator Plug Install Challenge
I'm am putting a new stator in my engine and I can't get the stator plug to slide into the case hole so the voltage regulator can plug into it from the outside. I've WD-40'd the plug and hole. Then forcefully pushed the plug with a pliers but it is still barely in the hole. I don't want to get too rough and damage something in the process.
I would appreciate it if someone would fill me in on how to get it installed without messing things up.
Thanks in advance for your help!
I would appreciate it if someone would fill me in on how to get it installed without messing things up.
Thanks in advance for your help!
#2
#4
Join Date: Jan 2011
Location: Haslet Texas
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#5
#6
Slather this on the plug...it will slip right in with minimal force...seriously-it works!
http://www.cvs.com/shop/beauty/skin-...prodid-1015638
http://www.cvs.com/shop/beauty/skin-...prodid-1015638
#7
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#8
I'm am putting a new stator in my engine and I can't get the stator plug to slide into the case hole so the voltage regulator can plug into it from the outside. I've WD-40'd the plug and hole. Then forcefully pushed the plug with a pliers but it is still barely in the hole. I don't want to get too rough and damage something in the process.
I would appreciate it if someone would fill me in on how to get it installed without messing things up.
Thanks in advance for your help!
I would appreciate it if someone would fill me in on how to get it installed without messing things up.
Thanks in advance for your help!
What year bike?
If you're replacing a 22 amp alternator with a 30 amp setup, you will need to trim the ribs on the stator plug, else you'll never get it thru the hole. And yes, a silicone lube is highly recommended. I've done a lot of them like that.
Take care to not compromise the wires while pushing on the plug.
#9
Success
I was able to get the stator plug installed on my bike. As suggested I slathered it with glycerin and shoved it in the hole. Still needed to persuade it by using a pliers to wiggle and press it through the hole with some force. But in about 5 minutes or so it was a done deal.
Thanks for the help!
Thanks for the help!
#10