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evo belt replacment

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  #1  
Old 06-02-2014, 07:45 PM
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Default evo belt replacment

i am changing my drive belt and i am trying to get the clutch hub off the shaft. it just does not want to come off the shaft it seems that it may have a burr on the end of the shaft it moves a little but it wont budge when it gets to the end of the shaft also do i have to take the compensating sprocket off to get the inner primary cover off?. anyone got any suggestions to get the hub to slide off?? i also noticed a retaining ring that was inside the hub when i backed the nut off?? any ideas on that?? i have a factory manual but it did not say anything about a retaining ring in there.
thanks for any tips or help you guys may have.
 
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Old 06-02-2014, 11:01 PM
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Strongly suggest you post this in the Evo forum as well. A lot of great guys over there.

https://www.hdforums.com/forum/evo-classic-models-84/
 
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Old 06-03-2014, 05:58 AM
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Get a service manual. The snap ring has to come off as well as the compensating sprocket and inner primary chain case. Swing arm has to come off too.
 
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Old 06-03-2014, 06:32 PM
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Ok i have figured out what i can and can not do and it looks like i will have too pull it all off as a unit but my new problem is the clutch hub seems to be stuck on the shaft and i cant pry it off .it will slide to the end of the splines but there must be some kind of burr on the end and it wont slide off and i don't want to damage anything getting it off and i was told not to use a clutch hub puller because the hub was aluminum and not steel as the old ones where.i thought about using a big 3 jaw puller and grabbing the ring gear and pushing on the shaft but am still not crazy about that either anyone got any ideas?
thanks
 
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Old 06-03-2014, 07:02 PM
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not sure about your actual problem but don't do that puller thing, there's a youtube video of a guy doing that - he breaks the hub in the process...
 
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Old 06-04-2014, 06:40 PM
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so i got the hub off and the shaft had a burr on the end of the spline....maybe because i turned the nut the wrong way to start and mashed a burr at the end of the shaft form the start???? i used a big 3 jaw puller and grabbed the ring gear and put some pressure on the hub shaft and with 2 bars worked it off gently from behind the gear and after further inspection of the belt that was the only tare and was only 1/4 long......man i feel like i should have let it ride for all the work to get it off.what do you guys think?do i need to do anything to the stator while in there or anything else for that matter??
and how about the best bang for your buck on the belt?

thanks again
 
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