Go Back   Harley Davidson Forums > Harley Davidson Motorcycles > Classic > Ironhead
Sign in using an external account
Register Forgot Password?
Search


Ironhead A place to talk about Ironheads.

Reply
 
 
 
P
 
Thread Tools Search this Thread
  #1  
Old 03-21-2008, 12:45 PM
straydog13 straydog13 is offline
Elite HDF Member
Join Date: Mar 2008
Location: texas
Posts: 4,530
Default 81 sportster clutch

new here--i know very little about harleys.i just bought an 81 sportster that i thought had been raked out....in the process of finding out for sure...rake/trail etc.
the thing is not shifting and the clutch is slipping.i am guessing it needs a new clutch.ive never done that before...only read over it in crotch rocket repair manuals but it looked like a headache.i am pretty mech inclined but mostly with autos.can someone tell me how hard it is to do this?anything else it could be?is the transmission fluid different than the engine fluid?---------btw the clutch cable looked as if it is adjusted about as far out as it will go.i dont have a repair manual but i have one on its way.------------any help is appreciated.
__________________
Seems like its raining harder today, rain must have known i was coming this way--D.A.C
Reply With Quote
  #2  
Old 03-21-2008, 09:15 PM
o5ultra o5ultra is offline
Club Member
Join Date: Mar 2008
Location: illinois
Posts: 188
Default RE: 81 sportster clutch

first of you need a manual to help and the cable probale is ok they just have alot sticking out try adusting it first then gko from there the cheapest would be a chriten manual they are at your local independant shop and talk with them they problely will help you or direct you in the right way and enjoy you sporty iknow i did
__________________
2011 Limited Cool Blue/Black supertrapp true duels arline ness sucker ac power vision from fuel moto and rush mufflers with 2.5 baffles, L.A.Choppers twin peak 10'',woods cam 222 woods lifters, zippers redshift tensioners
Reply With Quote
  #3  
Old 03-21-2008, 09:21 PM
mojo2go's Avatar
mojo2go mojo2go is offline
Senior Rider
Join Date: Apr 2006
Location:
Posts: 351
Default RE: 81 sportster clutch

Replacing the clutch discs is a fairly easy job if you have the right tools. There is another clutch adjustment that is done by removing the inspection cover over the clutch pack. It's easier to do it by using the procedures in the shop manual than by trying to explain it to you here. The primary fluid is different than the oil used in the engine. It's called Sport Trans Fluid and can be bought at a dealer or online. If you get engine oil in the primary you're going to have to replace the clutch discs anyway. If you can afford it your best bet is to get a factory repair manual - those Chilton & Haynes manuals are a waste of money and are condensed down to the very basics.
__________________
'81 XLS Roadster 1000 (1,660 built)
'04 FLHTCUI Ultra Classic Electra Glide
'81 XLH pile of parts project
'98 883
Reply With Quote
  #4  
Old 03-22-2008, 01:00 PM
straydog13 straydog13 is offline
Elite HDF Member
Join Date: Mar 2008
Location: texas
Posts: 4,530
Default RE: 81 sportster clutch

ok thanks guys.i have already purchased a haynes/chilton online.i usually can figure things out with them ok.i realize they have their limits though.i may get a fac. manual later.
i also have a habit of not writing things as clearly as i should...hope you guys bear with me as i am sure you will be seeing alot of me in here...asking stupid questions.

what are the "right"tools needed to change out the clutch???
__________________
Seems like its raining harder today, rain must have known i was coming this way--D.A.C
Reply With Quote
  #5  
Old 03-22-2008, 01:37 PM
hog4u's Avatar
hog4u hog4u is offline
One Of The Regulars
Join Date: Sep 2007
Location: Clayton, NC
Posts: 171
Default RE: 81 sportster clutch

http://www.ironheadcycle.com/pages/howto6.htm

__________________
Pat
Clayton, NC
Reply With Quote
  #6  
Old 03-22-2008, 05:21 PM
GA Ironhead GA Ironhead is offline
Prospect
Join Date: Feb 2008
Location: Athens, GA
Posts: 118
Default RE: 81 sportster clutch

http://autos.groups.yahoo.com/group/...ortstergarage/

Search the archives - then ask your questions...
__________________
'62 XLCH
Reply With Quote
  #7  
Old 03-27-2008, 10:22 AM
pitbull1 pitbull1 is offline
Hang Around
Join Date: Aug 2006
Location:
Posts: 99
Default RE: 81 sportster clutch

I'd drop kick the haynes manual.It is useless.Check out ebay for a clymer or a Harley Manual.I got a pristine official Harley Manual for $15 on ebay myself.The clutch rebuild on an ironhead is pretty easy with the proper manual.
__________________
75 Ironhead,99 Dyna Wide Glide..Ride hard..You can rest when you die.
Reply With Quote
Old 03-27-2008, 10:22 AM
 
 
 
P
Reply


Tags
81, adjustment, assembly, change, clutch, davidson, fluid, harley, ironhead, problems, schematics, slips, spirng, sportster, transmission


Thread Tools Search this Thread
Search this Thread:

Advanced Search

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off

Forum Jump

Join HDForums

Advertising
Featured Sponsors
Vendor Directory
Sponsors

All times are GMT -5. The time now is 03:30 PM.


Internet Brands, Inc.