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Clutch Removal

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  #1  
Old 05-02-2009, 10:36 PM
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Default Clutch Removal

I ran into a roadblock removing my clutch. I've got a 2002 Roadking. I've read the manual and from reading it is seam like after you remove the 1 3/16 nut off the clutch and the 1 1/2 nut off the compensating sprocket the clutch and sprocket just slides right off. My clutch is stuck on there.

Do I use a gear puller on it or a harmonic balancer puller to get that clutch free?

Thanks in advance for the advice.
 
  #2  
Old 05-03-2009, 12:45 AM
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I just removed mine by doing what you did. Removed both those big nuts and took the entire clutch basket, compensator sprocket and chain off in one shot.
 
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Old 05-03-2009, 05:38 AM
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You might have locktite holding it on the splines. I just went thru that. Work it off or pry just a bit on the back side to get the clutch assy off.
 
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Old 05-03-2009, 11:08 AM
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OK,

I will try prying it off today. I'll follow up with my progress.

Thanks!
 
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Old 05-03-2009, 12:26 PM
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Default Not a mechanic

Just for what its worth, I am no wrench. I really enjoy reading these posts and learning. I just went full circle on my clutch pack. The old RK (1994) wasn't shifting right the clutch was sticking giving me clutch drag and i couldn't find neutral. I first thought it was a clutch pack issue, took into harley for inspection and CP was fine. So I put it back together and focused on the transmission, after reading all the posts about broken shifter pawls, detent springs etc, i think i finally found the problem....NOTHING. I think my entire problems was a serious of bonehead adjustments that caused everthing to get way out of whack. Finally I spent a couple of hours yesterday going over all the adjustments and last NIGHT I GOT BACK ON THE ROAD shifted thtough all the gears went into neutral NO PROBLEMS. I DIDNT HAVE TO PAY FOR AN EXPERT TO FIX IT, it took me a very long time (and many cold beverages) but I got it and think i even learned something in the process.
 
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Old 05-03-2009, 04:56 PM
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Well the pry bar did the trick. I was a little worried about breaking the gear but it popped right off no problem.

I too am no expert with the wrench but I can read the manual and follow directions.

I love that I can get so much out of just reading this forum.

Thanks everyone!
 
  #7  
Old 07-06-2009, 07:40 PM
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Have 89 model ultra, only has 1 nut ( 1 - 1/8) on outer basket. Took it off and still cant remove clutch basket and compensator. Have used gear puller and still nothin. Am I doin something wrong?
 
  #8  
Old 07-07-2009, 07:57 AM
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You probably have a little loc-tite on the splines, a little tap with a soft hammer or pry on two spots, gently please then it should pop off. You did remove the 9/16" nut off of the chain adjuster right???
 
  #9  
Old 07-07-2009, 06:03 PM
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Originally Posted by Crowley89
Have 89 model ultra, only has 1 nut ( 1 - 1/8) on outer basket. Took it off and still cant remove clutch basket and compensator. Have used gear puller and still nothin. Am I doin something wrong?
The `89 clutch hub fits onto a tapered shaft, no splines. Do you have the correct puller to remove the clutch hub? You did remove the compensator nut right?
 
  #10  
Old 09-25-2009, 05:22 AM
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I use a brass hammer, several moderate hits with the hammer will usually loosen things up
 
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