Compensator Sprocket
#1
Compensator Sprocket
Hello out there,
I am attempting to replace my stater on my 1992 Fatboy Custom. I've been successful in removing the clutch hub nut (1 3/16" reverse thread).
However, when I used the screw driver method to lock the compensater sprocket nut (1 1/2"), the screw driver was too small and broke one side of the chain. I've since cut a flat bar to 8 1/2" as a lock, but still cannot break it free. Thinking of using a torch to expand the metal.
I've been using a "cheater" bar for leverage, but am looking to verify that in order to remove the nut, it needs to be turned counter-clockwise. Can anyone (with experience) verify this.
I have the muscle, mechanical abilities and manual (which doesn't tell direction) and just don't want to break anything else.
Thanks for your experienced advise, Tazzzman
I am attempting to replace my stater on my 1992 Fatboy Custom. I've been successful in removing the clutch hub nut (1 3/16" reverse thread).
However, when I used the screw driver method to lock the compensater sprocket nut (1 1/2"), the screw driver was too small and broke one side of the chain. I've since cut a flat bar to 8 1/2" as a lock, but still cannot break it free. Thinking of using a torch to expand the metal.
I've been using a "cheater" bar for leverage, but am looking to verify that in order to remove the nut, it needs to be turned counter-clockwise. Can anyone (with experience) verify this.
I have the muscle, mechanical abilities and manual (which doesn't tell direction) and just don't want to break anything else.
Thanks for your experienced advise, Tazzzman
Last edited by tazzzman; 05-13-2012 at 12:23 AM.
#2
#3
#7
Thanks to all that replied... after breaking and bending a screw driver, nearly my back and breaking my primary chain, I finally got the nut loose. Here is my confirmation (contrary to some of the things I read on this sight) that the compensator nut loosens counter clockwise and the clutch hub nut loosens clockwise.
You will need a 1 1/2" socket for the compensator nut and 1 3/16" socket for clutch hub nut, a "cheater" bar for leverage and primary chain locking tool. I made a flat bar used between sprockets and ordered the "stair case" tool (A MUST IN MY BOOK) It took the help of my buddy sit on the bike applying the rear brake HARD while bike is in 5th gear and the use of BOTH tools @ once to break the nut free. Do give the nut a couple "taps" with a hammer. YOU DO NOT HAVE TO REMOVE THE INNER PRIMARY!!!
After loosening the nut, I was able to EASILY replace the stater and chain, adjust the clutch and re-install everything in 45 minutes. Torque comp. nut to 160 f/lb. and clutch nut to 70-80 f/lbs (use RED lock-tite, but NOT TOO MUCH).
At the end of the day, this job cost 12.45 for tool, 78.00 for replacement chain, 54.00 for stater and 8.00 for quart of Mobil One synthetic for a total cost of $152.45. (If you follow my method, you won't need the new chain that broke when I tried the "screw driver method")
All in all, this was a real pain to go through, all because the connection wires from the stater had erroded and corroded and the rubber sleave had turned to mush. However, I now could do it in my sleep. Again, thanks to all and I hope this will help anyone who doesn't have, or want to use an impact wrench. Good Luck. Ride Safe!
You will need a 1 1/2" socket for the compensator nut and 1 3/16" socket for clutch hub nut, a "cheater" bar for leverage and primary chain locking tool. I made a flat bar used between sprockets and ordered the "stair case" tool (A MUST IN MY BOOK) It took the help of my buddy sit on the bike applying the rear brake HARD while bike is in 5th gear and the use of BOTH tools @ once to break the nut free. Do give the nut a couple "taps" with a hammer. YOU DO NOT HAVE TO REMOVE THE INNER PRIMARY!!!
After loosening the nut, I was able to EASILY replace the stater and chain, adjust the clutch and re-install everything in 45 minutes. Torque comp. nut to 160 f/lb. and clutch nut to 70-80 f/lbs (use RED lock-tite, but NOT TOO MUCH).
At the end of the day, this job cost 12.45 for tool, 78.00 for replacement chain, 54.00 for stater and 8.00 for quart of Mobil One synthetic for a total cost of $152.45. (If you follow my method, you won't need the new chain that broke when I tried the "screw driver method")
All in all, this was a real pain to go through, all because the connection wires from the stater had erroded and corroded and the rubber sleave had turned to mush. However, I now could do it in my sleep. Again, thanks to all and I hope this will help anyone who doesn't have, or want to use an impact wrench. Good Luck. Ride Safe!
Last edited by tazzzman; 05-18-2012 at 02:43 PM.
Trending Topics
#8
Thread
Thread Starter
Forum
Replies
Last Post
billymons
Primary/Transmission/Driveline/Clutch
14
06-01-2009 05:20 PM