Softail Models Standard, Custom, Night Train, Deuce, Springer, Heritage, Fatboy, Deluxe, Rocker and Cross Bones.
Sponsored by:
Sponsored by:

Changing rear brake lever WTF!

Thread Tools
 
Search this Thread
 
  #1  
Old 06-29-2008, 08:13 PM
BoneCrusher's Avatar
BoneCrusher
BoneCrusher is offline
Road Master
Thread Starter
Join Date: Feb 2007
Location: Pittsburgh, PA
Posts: 1,102
Likes: 0
Received 1 Like on 1 Post
Default Changing rear brake lever WTF!

OK seriously what have you guys had to do to get that F'n clevis pin outta the rear brake lever to change it out?&nbsp\\; I tried everything, prying it from behind, WD-40, loosening the mounting screw to give me some wiggle room, etc.&nbsp\\; Of all the things I've ever done to my bikes this is the dumbest thing I've had give me this much trouble lol.&nbsp\\; This **** isn't budging.
 
  #2  
Old 06-29-2008, 10:26 PM
WARG's Avatar
WARG
WARG is offline
Elite HDF Member
Join Date: Jan 2006
Location: The Lone Star State
Posts: 4,357
Likes: 0
Received 10 Likes on 9 Posts
Default RE: Changing rear brake lever WTF!

Did mine a year or two ago, it was&nbsp\\;a headache, but it did come eventually.&nbsp\\; I can't offer any secret trick, just patience.
 
  #3  
Old 06-29-2008, 10:59 PM
kbflash44's Avatar
kbflash44
kbflash44 is offline
Advanced
Join Date: Aug 2007
Location: Pinewood SC
Posts: 88
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Changing rear brake lever WTF!

I might be wrong but I think there's a c-clip you have to remove first.
 
  #4  
Old 06-29-2008, 11:08 PM
BTL's Avatar
BTL
BTL is offline
Tourer
Join Date: Mar 2008
Location: Ohio
Posts: 352
Likes: 0
Received 2 Likes on 2 Posts
Default RE: Changing rear brake lever WTF!

Mine was a pain to take out, but worse to put back in, when I changed over to the billet aluiminum arm.
 
  #5  
Old 06-30-2008, 10:54 AM
BoneCrusher's Avatar
BoneCrusher
BoneCrusher is offline
Road Master
Thread Starter
Join Date: Feb 2007
Location: Pittsburgh, PA
Posts: 1,102
Likes: 0
Received 1 Like on 1 Post
Default RE: Changing rear brake lever WTF!

Thanks guys.&nbsp\\; You are right kb there is a small cotter pin that you have to take out first.
&nbsp\\;
BTL that is my other biggest fear, once I get this thing outta there it would be just as hard or harder to get back in then I'll really be pissed lol.
 
  #6  
Old 06-30-2008, 11:44 AM
brianp25's Avatar
brianp25
brianp25 is offline
Road Master
Join Date: Sep 2007
Location:
Posts: 812
Likes: 0
Received 4 Likes on 4 Posts
Default RE: Changing rear brake lever WTF!

seems like mine came with a new one, so i just cut the old one. and it is a pain to get back in. i think i&nbsp\\; turned the pin facing down and used needle nose pliers to push it up.....been a while
 
  #7  
Old 06-30-2008, 12:05 PM
aviscomi's Avatar
aviscomi
aviscomi is offline
Grand HDF Member
Join Date: Jul 2007
Location: Philadelphia
Posts: 3,608
Received 424 Likes on 255 Posts
Default RE: Changing rear brake lever WTF!

Just changed my rear lever 2 days ago and I had the same issue. The solutions was Pliers, place the front portion of the pliers on the flat surface of the existing lever the rear portion of the pliers should be on the pin. Then just squeeze and it'll come right out...hopefully.
 
  #8  
Old 06-30-2008, 03:29 PM
ffontaine's Avatar
ffontaine
ffontaine is offline
Intermediate
Join Date: May 2008
Posts: 31
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Changing rear brake lever WTF!

I just did mine, here's the solution.&nbsp\\; after you take the cotter pin out, place a socket (~7/16 to 1/2") over the clevis pin, bolt side over the head of the clevis pin.&nbsp\\; Then take a set of channel locks and place one end on the back side of the clevis pin and the other on the wrench end of the empty socket.&nbsp\\; Then squeeze hard &amp\\; the pin will pop out into the socket.&nbsp\\; At that point it may not be all the way out but it will be out enough to grab &amp\\; easily pull out with pliers.&nbsp\\; Trust me, works like a charm.&nbsp\\; The good news is getting it back in is a lot easier.
&nbsp\\;
Good luck,
&nbsp\\;
Fred
&nbsp\\;
 
  #9  
Old 06-30-2008, 04:55 PM
BoneCrusher's Avatar
BoneCrusher
BoneCrusher is offline
Road Master
Thread Starter
Join Date: Feb 2007
Location: Pittsburgh, PA
Posts: 1,102
Likes: 0
Received 1 Like on 1 Post
Default RE: Changing rear brake lever WTF!

Thanks avis and ff, that sounds like it would work you guys both did it similarly.&nbsp\\; ff I like the socket trick nice idea.
 
  #10  
Old 07-02-2008, 06:58 PM
NT_rider06's Avatar
NT_rider06
NT_rider06 is offline
Intermediate
Join Date: Aug 2007
Location:
Posts: 35
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Changing rear brake lever WTF!

I just replaced both levers on my bike. used snapring pliers.&nbsp\\; just insert the snapring pliers in the small holes on the clip. set thumb of other hand on bottom of pin, sqeeze pliers slightly. push up on pin with your thumb. pin slides up and clip stays under your thumb. took literally 15 seconds.
 


Quick Reply: Changing rear brake lever WTF!



All times are GMT -5. The time now is 07:38 AM.