2008 Fatboy fuel filter replacement
#1
2008 Fatboy fuel filter replacement
Looked at youtube videos for changing the fuel filter and of course you get all kinds of stuff, nothing exactly what you need. One said, ALL the fuel injected models had an articulating arm inside the tank and showed how to take it out. So I took off the tank cover and it looked different that the video and it looked simpler. 15 minutes later, and no articulating arm inside the tank and it’s out. $25 later, I have a new filter, o-ring and gasket.
1. Take of the screws for the tank top plate.
2. Remove plate, gasket and electrical connection.
3. Remove the components from the inside of the tank. This takes a little finesse but it's pretty easy. Also undo the electrical connection.
4. The large black body is the fuel filter and it is attached via a big C friction clamp, where you just slide it off the "C".
5. Remove the copper "U" ring and take the cover off and you have the fuel filter.
6. Replace with a new filter, o-ring and plate gasket.
As you can see from the pic, at 40K I was overdue.
1. Take of the screws for the tank top plate.
2. Remove plate, gasket and electrical connection.
3. Remove the components from the inside of the tank. This takes a little finesse but it's pretty easy. Also undo the electrical connection.
4. The large black body is the fuel filter and it is attached via a big C friction clamp, where you just slide it off the "C".
5. Remove the copper "U" ring and take the cover off and you have the fuel filter.
6. Replace with a new filter, o-ring and plate gasket.
As you can see from the pic, at 40K I was overdue.
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S.D.M.F (03-23-2016)
#2
#3
So i decided to do this today. A few things I want to add and some part numbers.
I have a 2009 Softail Deluxe with 12, 600 miles which I bought back in October.
The previous owner really didnt take the best care of it so I changed all the fluids and plugs.
I was searching how to change the fuel filter since I heard it was pain in the *** and like most of you ran across that YouTube video with the articulating arm.
After searching I found "shucks" thread. (thanks shucks )
Part numbers
#1311D Sealing Screws
You will 10 of these and they come 5 to a bag.
Cost $1.04 X10 =$10.40
#61011-04A Fuel Filter Kit with O-Ring
just one
Cost $17.77
#61381-02 Top Gasket Plate
just one
Cost $6.19
Total cost of parts $34.36 +tax
That is all the parts you will need.
-------------------------------------------------------------------------
Now for tools
1. 1/2 wrench or socket w/ ratchet
used to remove speedometer nut
2. Torx 20
used to remove the 10 screws holding on the top plate
3. small flat screw driver
used to remove the electrical connections and to help pull off the U ring.
---------------------------------------------------------------------------
Just a few pics
I have a 2009 Softail Deluxe with 12, 600 miles which I bought back in October.
The previous owner really didnt take the best care of it so I changed all the fluids and plugs.
I was searching how to change the fuel filter since I heard it was pain in the *** and like most of you ran across that YouTube video with the articulating arm.
After searching I found "shucks" thread. (thanks shucks )
Part numbers
#1311D Sealing Screws
You will 10 of these and they come 5 to a bag.
Cost $1.04 X10 =$10.40
#61011-04A Fuel Filter Kit with O-Ring
just one
Cost $17.77
#61381-02 Top Gasket Plate
just one
Cost $6.19
Total cost of parts $34.36 +tax
That is all the parts you will need.
-------------------------------------------------------------------------
Now for tools
1. 1/2 wrench or socket w/ ratchet
used to remove speedometer nut
2. Torx 20
used to remove the 10 screws holding on the top plate
3. small flat screw driver
used to remove the electrical connections and to help pull off the U ring.
---------------------------------------------------------------------------
Just a few pics
Last edited by Johnny Goodlife; 11-28-2013 at 10:15 AM.
The following users liked this post:
S.D.M.F (03-23-2016)
#5
The following users liked this post:
William Ticker (03-11-2021)
#6
Hi all,
I followed this guide to change out the filter on my 2008 Fatboy today. It has 31,500 miles on it. The old filter was pretty bad. Now, however, I can't get my bike to run. The engine will fire but then die right away. I did undo one of the fuel connections to have easier access to the U-ring (the one on the bottom of the assembly in the picture titled "Make sure the housing is snug). I re-attached it once I got the U-ring back on. Any suggestions? Is the fuel filter directional? I didn't see any marks indicating it had to go in a certain way.
Update: fixed it. Didn't mount the O ring in the fuel filter housing correctly. I just dropped it on top of the filter & forced the other half in, resulting in no seal. Took it apart the day after I posted this & got it running again.
Thanks!
Josh
I followed this guide to change out the filter on my 2008 Fatboy today. It has 31,500 miles on it. The old filter was pretty bad. Now, however, I can't get my bike to run. The engine will fire but then die right away. I did undo one of the fuel connections to have easier access to the U-ring (the one on the bottom of the assembly in the picture titled "Make sure the housing is snug). I re-attached it once I got the U-ring back on. Any suggestions? Is the fuel filter directional? I didn't see any marks indicating it had to go in a certain way.
Update: fixed it. Didn't mount the O ring in the fuel filter housing correctly. I just dropped it on top of the filter & forced the other half in, resulting in no seal. Took it apart the day after I posted this & got it running again.
Thanks!
Josh
Last edited by wodom1; 06-19-2014 at 03:55 PM.
The following 2 users liked this post by wodom1:
Johnny Goodlife (03-12-2021),
stu elpaso (06-27-2021)
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Johnny Goodlife (03-12-2021)
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