Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
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My Iron 883 Project

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  #11  
Old 03-16-2015, 04:25 AM
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looks awesome.great work
 
  #12  
Old 03-16-2015, 09:47 AM
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Thanks Banzai883, I have a whole list of things I still want to do. Now it's just a matter of waiting to have the extra money to buy the parts - air cleaner, exhaust, fuel management, drag bars, blah blah blah....!
 
  #13  
Old 03-16-2015, 09:15 PM
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Thanks for the compliment on my bike. Glad you could find some use of my posts.

You bike is looking top notch. I really like how you smoothed out the strut cut. Definitely reminds me of Fred's.

Cant wait to see it completed.
 
  #14  
Old 03-16-2015, 11:51 PM
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Thanks Chris, I wish I had the money to do everything at once, but whatever... All in good time.

I love the way Fred chopped the struts, I never would have thought to do that if I hadn't seen his bike. I can't wait to see his all put back together. He's done some amazing things to that one for sure.

This is what the bike looked like while painting the fender struts. I painted all the way down to the engine mount to make sure the paint matched, on the rear end at least.





 
  #15  
Old 03-17-2015, 06:37 AM
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Nice work! Clean lines and simple designs always win.
 
  #16  
Old 03-17-2015, 10:13 AM
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Great build so far....cant wait to see more
 
  #17  
Old 03-17-2015, 01:50 PM
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Thanks fastNugly and SLV... I can't wait to see more too
 
  #18  
Old 03-23-2015, 06:39 PM
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So I started building a really basic pulley cover. Getting a 5" outside diameter perfectly round is not that easy.

I laid it out on a piece of 16g steel and used my 4.25 angle grinder to rough it out and used my metal rasp to take it down. Then I used my bench top belt sander for the final passes to round it out.

The inside diameter was drawn on with a socket and roughed out with several drill holes and a Dremel cutoff wheel. I finished shaping with the rasp again.

I hand sanded everything and put on several coats of gloss black paint. I have spacers to hold the sprocket retainer and I'm putting stainless mess behind the inside hole and two additional apposing stainless Allen bolts just for looks.

Will have to wait until paint dries to assemble.

















 
  #19  
Old 03-23-2015, 07:28 PM
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I just went down to the garage to check on the pulley cover... Blown over by the wind with the painted side stuck in a fleece jacket.

Crap.
 
  #20  
Old 03-24-2015, 02:37 AM
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the bike looks great! I'm interested to see how the pulley cover turns out
 


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