Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Shifting, after adj. shifts ok only once or twice

Thread Tools
 
Search this Thread
 
  #1  
Old 07-06-2005, 02:49 AM
hdben's Avatar
hdben
hdben is offline
4th Gear
Thread Starter
Join Date: Jul 2005
Location:
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
Default Shifting, after adj. shifts ok only once or twice

After adjusting the clutch the bike shifts good 1 or 2 times then it doesn't want to grab second anymore. Went through this 3 times and still the same works ok 1 or 2 times then back to not shifting well at all. Need some advice. Thanks for any input. 99 sporty 883 with about 5k miles on it and it has been serviced.
 
  #2  
Old 07-06-2005, 10:30 AM
HDF Tech's Avatar
HDF Tech
HDF Tech is offline
Banned
Join Date: May 2005
Location:
Posts: 14,498
Likes: 0
Received 147 Likes on 41 Posts
Default RE: Shifting, after adj. shifts ok only once or twice

It makes a difference if it is adjusted hot or cold, check your manual and I think you will find it should be done cold.
 
  #3  
Old 07-06-2005, 10:54 AM
Scout's Avatar
Scout
Scout is offline
Seasoned HDF Member
Join Date: Sep 2004
Location: (Toronto) Canada
Posts: 6,196
Received 704 Likes on 337 Posts
Default RE: Shifting, after adj. shifts ok only once or twice

Did you just adjust cable, or complete?
 
  #4  
Old 07-13-2005, 10:46 PM
hdben's Avatar
hdben
hdben is offline
4th Gear
Thread Starter
Join Date: Jul 2005
Location:
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Shifting, after adj. shifts ok only once or twice

complete adjustment, cover off and cable. someone said it might be the shifting forks. I am not sure, any ideas will be appreciated.

tanks
 
  #5  
Old 07-13-2005, 10:55 PM
Scout's Avatar
Scout
Scout is offline
Seasoned HDF Member
Join Date: Sep 2004
Location: (Toronto) Canada
Posts: 6,196
Received 704 Likes on 337 Posts
Default RE: Shifting, after adj. shifts ok only once or twice

The forks shouldn't be gone after only 5k. Could be the cable is crap. Try tightening the cable only a touch, and if your tranny comes back replace the cable. What oil is touching the clutch plates? Did you change it recently? Was the bike sitting for a long time, and the plates got dry? Hole shots, burnouts, general abuse?
 
  #6  
Old 07-14-2005, 12:51 AM
hdben's Avatar
hdben
hdben is offline
4th Gear
Thread Starter
Join Date: Jul 2005
Location:
Posts: 8
Likes: 0
Received 0 Likes on 0 Posts
Default RE: Shifting, after adj. shifts ok only once or twice

The fluid was changed recently after the problem came up. Have adjusted the cable only then did the whole thing. No burnouts, holeshots or abuse, adjusted cold and hot. Cable moves freely, not sure what else to do, local shop said he didn't want to do it, too much work already. Looking for help before it may have to go to the dealer. And the damm thing is ridden fairly regularly to boot.

hdben
 
  #7  
Old 07-14-2005, 12:56 AM
HDF Tech's Avatar
HDF Tech
HDF Tech is offline
Banned
Join Date: May 2005
Location:
Posts: 14,498
Likes: 0
Received 147 Likes on 41 Posts
Default RE: Shifting, after adj. shifts ok only once or twice

Try an adjustment like this and see what it nets you, there may be a problem with a stretched or fraying cable also

1) Loosen the clutch cable adjustor and remove ALL the slack in the cable. But don’t mess with the lever. Just leave it alone until the 3rd step.

2) Loosen the lock nut on the clutch pack pushrod adjuster.

3) Pull in the clutch lever. if should touch or be close to touching the handle bars. if it does not touch the handle bars back out the pushrod adjuster at the clutch pack while keeping a slight pressure on the clutch lever until it touches the handlebar.

4) When the clutch lever just touches the handle bar turn in the pushrod adjuster while keeping a slight pressure on the clutch lever. When you turn in the adjuster it will start to push the lever off the handle bar. Back the adjuster out until the lever returns to just touching the handle bar. Do this a couple of times until you know you are at the point where the lever is just touching the bar. When you find this point - back the adjuster out 1/2 turn and lock it down.

5) Adjust the clutch cable to 1/8 slack and lock it down.

Buy yourself a cheap 11/16 deep well socket and weld a nut on top of it. This makes the perfect tool for the adjuster lock nut. You can then use an Allen wrench inside the socket. Makes it a lot simpler.

You can also see "clutch adjustment by the book" in this same forum found here https://www.hdforums.com/m_69612/mpa..._/tm.htm#69612

 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Sithis
General Topics/Tech Tips
5
02-19-2015 05:59 AM
lakegeorgia
Sportster Models
4
05-03-2012 08:31 AM
badgerd
Primary/Transmission/Driveline/Clutch
8
10-06-2011 03:48 AM
silverbullitt
Touring Models
24
08-20-2010 10:07 AM
Chief101
Primary/Transmission/Driveline/Clutch
6
11-04-2006 03:51 PM



Quick Reply: Shifting, after adj. shifts ok only once or twice



All times are GMT -5. The time now is 09:28 AM.