Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

1200 Sportster Engine dies while driving

Thread Tools
 
Search this Thread
 
  #1  
Old 06-23-2011, 08:03 PM
C-harmer's Avatar
C-harmer
C-harmer is offline
Stage IV
Thread Starter
Join Date: Jun 2011
Location: Minnesota
Posts: 4
Likes: 0
Received 0 Likes on 0 Posts
Default 1200 Sportster Engine dies while driving

I am new to the motorcycle world and looking for some help. I just bought my first 1998 1200 XL Sportster about a month ago. It runs fine going too and from work about 10 to 15 miles both ways. I have taken it out two times just to go for a long ride and both times it has died on me. The first time it died was around the 25 mile mark. I was just starting from a stop light and it died going around the corner. I manged to get it started back up and got 2 blocks and it started to misfire and died again. This time I was unable to start it back up. After sitting for about 30 to 40 min I was able to get it started again and was able to drive it about a mile and it died.

I brought it into a Harley Dealer and they were unable to find anything wrong with it, after taking it out for a ride three different times. They thought it may have happened due to low gas or bad gas. I filled the bike up 2 gallons (it is a 3 gallon tank).

The next weekend I took it out again for another ride and at about 20 miles the engine lost power, then had a small surge of power and died again. This time i was unable to get the bike started. It still had power such as lights, blinkers, and horn. When I would try to start the bike it would turn and turn and turn but would never start. Same as last time I sat around waiting for my ride for about 45 min and when my ride showed I was able to get the bike started long enough to get it into the trailor. This time I had to give it some gas to get it started.

I dont know if this could be part of the problem but both days were hot and humid days.

Anyone have any ideas?
 

Last edited by C-harmer; 06-23-2011 at 09:30 PM.
  #2  
Old 06-23-2011, 08:43 PM
davidearlcox's Avatar
davidearlcox
davidearlcox is offline
Tourer
Join Date: Nov 2010
Location: Lawrenceville, Ga.
Posts: 309
Received 13 Likes on 10 Posts
Default

Sounds as if you are loosing either fuel or spark.

Depending on the model year of your 1200 it's either a carbureted engine or it's an EFI. If it's a carbureted engine, could be a clogged gas cap or tank petcock strainer. Can you verify fuel supply to the carb when the problem is present. If fuel supply is good, might have to verify the ignition is working. I think the problem is going to be in one of these two areas.

If it's an EFI engine, look for stored DTC's (diagnostic trouble codes), which will point you to the problem area. Again, it could be a problem with the fuel pump (or other fuel supply issue) or loss of ignition. I understand there are a couple of relays that fail often and can cause the starter not to work or fuel pump I think. These relays are interchangeable, making it easy to pin down a bad relay if the problem appears to be in this area.

You could also have a bad (intermittent) crank position sensor or possibly an issue with the bank angle sensor. Something here ought to generate a DTC you could read from the speedometer unit.

Welcome. I know you will really enjoy your new scoot once you get it sorted out. These are some seriously fine motorcycles.
 

Last edited by davidearlcox; 06-23-2011 at 08:52 PM. Reason: Added text
  #3  
Old 06-23-2011, 09:26 PM
wahlumsurfer's Avatar
wahlumsurfer
wahlumsurfer is offline
Road Master
Join Date: Aug 2010
Location: Central FL
Posts: 1,039
Likes: 0
Received 0 Likes on 0 Posts
Default

Also, check to see if your battery terminals are on tight and check to see if the grounds are good.
 
  #4  
Old 06-23-2011, 09:50 PM
kountry's Avatar
kountry
kountry is offline
Road Master
Join Date: Jan 2011
Posts: 821
Likes: 0
Received 0 Likes on 0 Posts
Default

Mine did that and it was the ignition module even though it tested good replaced no problem anymore.
 
  #5  
Old 06-23-2011, 11:24 PM
robosmurf's Avatar
robosmurf
robosmurf is offline
Cruiser
Join Date: Apr 2011
Location: Illinois
Posts: 151
Likes: 0
Received 1 Like on 1 Post
Default

You know about the reserve switch on the fuel tank right?
 
  #6  
Old 06-24-2011, 08:15 AM
BreezyKollins's Avatar
BreezyKollins
BreezyKollins is offline
Advanced
Join Date: May 2011
Location: Douglasville, GA
Posts: 83
Likes: 0
Received 1 Like on 1 Post
Default

i had this same problem about 2 weeks ago, IGNITION COIL was bad. 35 bucks and about a 5 minute fix.
 
  #7  
Old 06-24-2011, 11:15 AM
WVHogRider's Avatar
WVHogRider
WVHogRider is offline
Elite HDF Member
Join Date: Nov 2006
Location: Wheeling, WV
Posts: 4,525
Likes: 0
Received 6 Likes on 6 Posts
Default

Originally Posted by BreezyKollins
i had this same problem about 2 weeks ago, IGNITION COIL was bad. 35 bucks and about a 5 minute fix.
+1 on it most likely being an issue at the coil. Mine had the exact same issue that the OP is describing a few years ago, and it turned out that the 90* connections going to the coil would heat up and wouldn't contact to the studs properly.......I pulled the connectors, gave them a good squeeze to tighten the connector up and re-attached them. It fired right back up, and good to go ever since.
 
  #8  
Old 06-24-2011, 11:50 AM
ride2tires's Avatar
ride2tires
ride2tires is offline
Road Master
Join Date: Dec 2006
Location: SW Michigan
Posts: 828
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by davidearlcox
If it's an EFI engine..........
yepp.... thinking you can rule that out.....
 
  #9  
Old 06-24-2011, 03:23 PM
WVHogRider's Avatar
WVHogRider
WVHogRider is offline
Elite HDF Member
Join Date: Nov 2006
Location: Wheeling, WV
Posts: 4,525
Likes: 0
Received 6 Likes on 6 Posts
Default

Originally Posted by ride2tires
yepp.... thinking you can rule that out.....
Yeah, but you might as well rule out the whole damn post.
 

Last edited by WVHogRider; 06-29-2011 at 03:17 PM.
  #10  
Old 06-24-2011, 04:41 PM
Gpsjr10's Avatar
Gpsjr10
Gpsjr10 is offline
Outstanding HDF Member
Join Date: Jun 2007
Location: Elyria, OH
Posts: 2,541
Likes: 0
Received 8 Likes on 8 Posts
Default

Check all of your vacuum lines including the one to the VOES switch. You may also have a bad petcock diaphram, it works off of vacuum too. If there is no vacuum, you will get no fuel out of the tank.
 


Quick Reply: 1200 Sportster Engine dies while driving



All times are GMT -5. The time now is 05:23 PM.