Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

How to Make a Home Made Crank Case Breather

  #1  
Old 10-24-2011, 02:06 PM
FlatIron's Avatar
FlatIron
FlatIron is offline
Tourer
Thread Starter
Join Date: May 2011
Location: Fairview, NJ
Posts: 390
Likes: 0
Received 2 Likes on 2 Posts
Default How to Make a Home Made Crank Case Breather

Recently I was asked by Papa_J to make a write up on how i made my CrankCase Breather. Feel free to hit me up with any questions you have.

So a couple of months ago, i made a set of crank case breather bolts using Mreed's Write up (https://www.hdforums.com/forum/sport...-breather.html)

I was getting a good amount of oil spray on my tins, so i decided to try this out.

This setup, does not stop the oil spray but it did reduce it a significant amount. Also this is by no means cheaper than buying a breather kit. This is just a different route.

Here is a list of what you will need. I bought everything from www.Mcmaster.com just search the part numbers on the Mcmaster website. This is exactly what i used, but as you use the website feel free to search for different finishes or colors, as long as you use all the same dimension parts you will be fine.


1. You will need 2 - 1" Long 1/2-13 Bolt (This one has a Black Finish to it) Part#94967A622
You will have to drill and Tap these bolts with 1/8 NPT Tap

2. You will need 2 Push-to-connect Tube Fitting, Swvl 90 Deg Elbow For 1/4" Tube Od X 1/8"nptf Mal
Part#51915K31

3. 1 ft of 1/4 Black Nylon Tubing
Part#5112K53

4.Push-to-connect Tube Fitting, Swivel Branch Tee For 1/4" Tube Od X 1/8"nptf Mal
Part#51915K71

5. Breather Vent, 1/8 Npt Female, 26 Max Scfm, 5/8" Height
Part#9833K24

I am sorry this isn't a detailed write up with step by step photos, i did this a while ago, it is very straight forward. Once you get everything just ut it together as it is show in the picture above. Please feel free to contact me if you have any questions.
 

Last edited by FlatIron; 03-04-2013 at 06:51 PM.
  #2  
Old 10-24-2011, 08:04 PM
papa_j's Avatar
papa_j
papa_j is offline
Cruiser
Join Date: Aug 2010
Location: Sunshine State
Posts: 118
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanx for posting it.
 
  #3  
Old 10-25-2011, 06:35 AM
streetfighter06's Avatar
streetfighter06
streetfighter06 is offline
Outstanding HDF Member
Join Date: Aug 2009
Location: Texas
Posts: 2,790
Likes: 0
Received 6 Likes on 6 Posts
Default

Looks really cool!
 
  #4  
Old 10-25-2011, 09:43 AM
joebotics's Avatar
joebotics
joebotics is offline
Road Warrior
Join Date: Mar 2009
Location: Vallejo, California
Posts: 1,403
Likes: 0
Received 52 Likes on 36 Posts
Default

way cool!!
.
.
 
  #5  
Old 10-25-2011, 10:27 AM
Rev. V!'s Avatar
Rev. V!
Rev. V! is offline
Cruiser
Join Date: Jun 2011
Location: Florida
Posts: 126
Likes: 0
Received 0 Likes on 0 Posts
Default

Nice!!!!
 
  #6  
Old 10-25-2011, 11:31 AM
Howler_LI's Avatar
Howler_LI
Howler_LI is offline
Road Captain
Join Date: Aug 2011
Location: LI, NY
Posts: 686
Received 57 Likes on 41 Posts
Default

Flatiron - Excellent doc! Very clear, thanks. And a nice build, too.

Here's something to consider...

Compare the function of the stock breather to the home-builts.

Stock - the breather bolts have a very small ID, approximately the size of straight pin, plumbed into the air breather. That tiny hole reduces the suction, so full throttle won't suck up your oil supply. The downside is that whatever oil & gassses are ingested reduce performance because they are not a stoichiometric fuel/air mixture. Harley's engineers think this is an acceptable loss. Others do not.

Homebuilt - the breather is much larger ID (Flatirons is 1/4", some are more) but, while not subject to intake suction, are still subject to some degree of suction, when moving, due to airflow. The downside seems to be some oil spill.

Maybe the solution is to hide the outlet from the airstream and/or add a container to collect the oil?
 
  #7  
Old 10-25-2011, 05:16 PM
FlatIron's Avatar
FlatIron
FlatIron is offline
Tourer
Thread Starter
Join Date: May 2011
Location: Fairview, NJ
Posts: 390
Likes: 0
Received 2 Likes on 2 Posts
Default

Originally Posted by Howler_LI
Flatiron - Excellent doc! Very clear, thanks. And a nice build, too.

Here's something to consider...

Compare the function of the stock breather to the home-builts.

Stock - the breather bolts have a very small ID, approximately the size of straight pin, plumbed into the air breather. That tiny hole reduces the suction, so full throttle won't suck up your oil supply. The downside is that whatever oil & gassses are ingested reduce performance because they are not a stoichiometric fuel/air mixture. Harley's engineers think this is an acceptable loss. Others do not.

Homebuilt - the breather is much larger ID (Flatirons is 1/4", some are more) but, while not subject to intake suction, are still subject to some degree of suction, when moving, due to airflow. The downside seems to be some oil spill.

Maybe the solution is to hide the outlet from the airstream and/or add a container to collect the oil?
I totally agree with you Howler. I was thinking about putting a small catch can. I have one that I used with my race car. Just trying to decide if I want to add the clutter to the bike. Trying to keep it as simple as I can. Also te only time it sprays oil is when I at on the highway, anything over 50 for long distance, and it sprays.
 
  #8  
Old 10-27-2011, 04:51 PM
Howler_LI's Avatar
Howler_LI
Howler_LI is offline
Road Captain
Join Date: Aug 2011
Location: LI, NY
Posts: 686
Received 57 Likes on 41 Posts
Post

Old idea, less clutter...



Just keep it away from the rear tire
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Mchad
Touring Parts
9
07-10-2017 03:46 PM
Anton.N
General Harley Davidson Chat
4
01-26-2016 11:14 PM
awilson40
Sportster Models
24
10-20-2014 12:36 PM
Garemlin
Exhaust System Topics
4
10-09-2009 05:07 AM
rock92
Touring Models
3
07-26-2008 06:19 PM


Thread Tools
Search this Thread
Quick Reply: How to Make a Home Made Crank Case Breather



All times are GMT -5. The time now is 12:15 AM.