Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

Starting a home made 2 into 1..........

Thread Tools
 
Search this Thread
 
  #31  
Old 07-12-2014, 03:39 PM
donr101395's Avatar
donr101395
donr101395 is offline
Extreme HDF Member
Thread Starter
Join Date: May 2008
Location: NWFL
Posts: 11,410
Received 29 Likes on 17 Posts
Default

Originally Posted by DK Custom
Very cool! Looking forward to pics of your brass heat shield.

It's far easier to make your own pipes than it seems at first glance... I'm working on some ideas for some one-off pipes for my 103.

I fabbed up a steel one from 2" pipe last night as an interim until I find a piece of scrap brass railing or something similar to use; buying 2" brass tubing is expensive since most places don't want to sell just a 12" piece and a 5 foot piece is about $150. I've got a subtle brass and black think already going with the Throwback Cycle Parts brass risers, DK brass breather bolts, and Ace Hardware air cleaner hardware.


ETA: If I can't find ne there are a few out there I can buy...............for more than half of what it cost me to make the entire exhaust.
 

Last edited by donr101395; 07-12-2014 at 03:43 PM.
  #32  
Old 07-13-2014, 02:18 PM
Quadancer's Avatar
Quadancer
Quadancer is offline
Elite HDF Member
Join Date: Nov 2009
Location: Acworth Georgia
Posts: 4,059
Received 20 Likes on 20 Posts
Default

I've got some 3" I think laying around, from footrails off a bar we tore down. It would be totally spooged, but brass polishes easily.
 
  #33  
Old 07-14-2014, 11:45 PM
donr101395's Avatar
donr101395
donr101395 is offline
Extreme HDF Member
Thread Starter
Join Date: May 2008
Location: NWFL
Posts: 11,410
Received 29 Likes on 17 Posts
Default

Originally Posted by Quadancer
I've got some 3" I think laying around, from footrails off a bar we tore down. It would be totally spooged, but brass polishes easily.
How much would you want for a foot of it? That would work well and I have a buffer.
 
  #34  
Old 07-15-2014, 08:29 AM
Quadancer's Avatar
Quadancer
Quadancer is offline
Elite HDF Member
Join Date: Nov 2009
Location: Acworth Georgia
Posts: 4,059
Received 20 Likes on 20 Posts
Default

You can reimburse shipping I guess...I'll go look for it this morning. Unfortunately, they were left outside somewhere - my shop is crowded. Get back to you tonight.
 
  #35  
Old 07-15-2014, 08:10 PM
donr101395's Avatar
donr101395
donr101395 is offline
Extreme HDF Member
Thread Starter
Join Date: May 2008
Location: NWFL
Posts: 11,410
Received 29 Likes on 17 Posts
Default

Originally Posted by Quadancer
You can reimburse shipping I guess...I'll go look for it this morning. Unfortunately, they were left outside somewhere - my shop is crowded. Get back to you tonight.
A deal I couldn't pass up. Just let me know if you find it.
 
  #36  
Old 07-17-2014, 07:11 PM
Quadancer's Avatar
Quadancer
Quadancer is offline
Elite HDF Member
Join Date: Nov 2009
Location: Acworth Georgia
Posts: 4,059
Received 20 Likes on 20 Posts
Default

Finally found it buried in the leaves, so it's pretty spooged. How long do you want to make the shields? If you want me to clean it up and polish it, I'll need another $50; it'll probably take a couple hours to do it right all the way to jeweler's rouge. I will at least wheel off the worst of it regardless. Also, do you want me to cut it in half lengthwise? Actually, I do all my cutting with a HF angle grinder and cutting discs.
PM me your address.
BTW, as an edit; I was wrong in memory: they're 2" pipes. Cleaned up a section for ya. I'm tempted to do some brasswork on my bike too, since I have the gold piping in the paintjob, a copper oil gauge line, and a couple things started. Hmmmmm...
 

Last edited by Quadancer; 07-18-2014 at 08:51 PM.
  #37  
Old 07-20-2014, 08:01 AM
Quadancer's Avatar
Quadancer
Quadancer is offline
Elite HDF Member
Join Date: Nov 2009
Location: Acworth Georgia
Posts: 4,059
Received 20 Likes on 20 Posts
Default

Don, I mailed your brass yesterday morning, so you might have it tuesday. Six bucks. Not even worth worrying about; enjoy.
 
  #38  
Old 07-20-2014, 09:37 AM
donr101395's Avatar
donr101395
donr101395 is offline
Extreme HDF Member
Thread Starter
Join Date: May 2008
Location: NWFL
Posts: 11,410
Received 29 Likes on 17 Posts
Default

Thanks, I appreciate it. Now I have a project for this week since it's supposed to be storming all week I probably won't get much riding in.
 
  #39  
Old 07-21-2014, 11:49 PM
donr101395's Avatar
donr101395
donr101395 is offline
Extreme HDF Member
Thread Starter
Join Date: May 2008
Location: NWFL
Posts: 11,410
Received 29 Likes on 17 Posts
Default

Got it today Quadancer. It should be perfect after some elbow grease cleaning it. I'll post some pics up when I get it done.
 
  #40  
Old 07-22-2014, 05:50 PM
donr101395's Avatar
donr101395
donr101395 is offline
Extreme HDF Member
Thread Starter
Join Date: May 2008
Location: NWFL
Posts: 11,410
Received 29 Likes on 17 Posts
Default Brass heat shield

Quadancer was nice enough to send me a piece of old bar railing to make a heat shield. He said it was pretty grimy and he wasn't exaggerating, but I really appreciate his generosity. Last night when I got home from my wife's birthday dinner and movie I dropped the tube in a solution of 2 parts vinegar to 1 part water and let it soak overnight to loosen and eat some of the tarnish and grime. When I got up this morning I spent 4 hours cleaning, scrubbing and polishing. It had a couple of spots that appeared as though a chemical had been spilled on it as some point in its life as a bar rail and they were stubborn. But they didn't defeat me, I adjusted and a Roloc on a die grinder worked like a charm. I liked the brushed look so I decided to hit the entire heat shield.

What I started with


What I ended up with. The spot by the rear bolt is a reflection or something on the camera lens.


A longer shot of it.


So far I just have a few touches of brass. The heat shield, air cleaner hardware, breather bolts and these risers.
 


Quick Reply: Starting a home made 2 into 1..........



All times are GMT -5. The time now is 03:50 AM.