Sportster Carb?? Stumped and getting angry
#21
Join Date: May 2005
Location: A barrier island in NJ
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After having to call only 2 dealers I found the Crank Position Sensor. Picked it up, had to wait a day because of rain, and installed it yesterday. I then went out for a long ride late yesterday afternoon and my problems are solved! Runs great and revs normally from idle with no issues. What a relief!
#23
Join Date: May 2005
Location: A barrier island in NJ
Posts: 3,146
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Thanks, me too! If it wasn't for the XL Forum it would most definitely had been a HARD fix! It's an obscure fix to most, yet a common problem on the '04-'06 Sportsters. Story after story has guys tearing their carbs apart for rebuilds, hunting for air leaks, chasing non-existent wiring problems, and swapping out electrical components one-by-one, all to no avail. Dealers refuse to accept the obvious problem (available through the Diag Codes). A little research in many places pointed me in the right direction the first time, and I love keeping the $$ in my wallet instead of the dealer's register! Also, Parts and Maintenance manuals are priceless!
#24
So I finally got around to trying a crank sensor. Bought a used take off from Woz for $20. Technically it was the wrong part number but the only difference I could find is that the wires were about 4 inches too short. But for the price I decided to cut and solder in extension pieces just to see if it would work. After a little carb tuning (not perfect yet) the bike is running like it should. I am still going to order the correct part before spring and do it right. My only regret is that I tried this after changing the mixture screw. But thanks to this forum I have it going again, I would have given up and taken it to dealer if it wasn't for your help. Thanks everybody.
And after I get the correct part I will sell my used soldered up sensor for the same $20 shipped that I paid if someone wants to use it as a test part like I did.
And after I get the correct part I will sell my used soldered up sensor for the same $20 shipped that I paid if someone wants to use it as a test part like I did.
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