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Removing Ignition Housing

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  #1  
Old 01-02-2017, 05:11 PM
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Default Removing Ignition Housing

2010 Ultra Classic

Question:
Does anyone have a video or words of wisdom on removing and replacing the ignition housing on a '10 UC? NOT the IGNITION SWITCH, but the ignition housing... I know what the manual says about R/R'ng it, but just wish it was a little more understandable.

What Happened:
While checking the rocker switches under the rear fairing cap, I saw that the ignition housing was broken... broken like cracked in half! Everything had been working fine and I have no idea how the housing got cracked and is actually in two pieces now!

Of course, once I started wiggling it (to see if it was completely in two pieces) and noticed about tablespoon of grit like sand poured out of the bottom of the housing, I figured I better put this back together and get it to my mechanic.

To shorten this up once it was all put back together, I found that the ignition switch would would not turn all the way to the right and the forks would not unlock.

Just to qualify this... yes, I know how to remove and replace the ignition switch into the housing. I know all about lining up the lugs and have done it many times.

I believe that wiggling the broken housing has caused a problem of allowing the switch to fully turn and engage the ignition. Whatever it is, it obviously needs to be replaced.

Any help?
Thanks!
 
  #2  
Old 01-02-2017, 10:12 PM
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If you have a manual and know the correct way to remove and install the keyed **** assembly it will be easy. After you remove the **** and fairing cap it's a couple of bolts and an electrical connector.
 
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Old 01-03-2017, 07:19 AM
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how did sand get in there
 
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Old 01-03-2017, 08:37 AM
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here it is
 
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Old 01-03-2017, 10:25 PM
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OK... Job is finished... Much easier than I anticipated.Your'e right CNCMIKE. 2 bolts and a wire connector. The sand (I'm guessing) got into the housing because it was cracked in half and there was a gap of space between the two pieces. The inside of the housing was filthy! I wonder how it lasted so long, lol.
Got it all put back together and works like new....!
 
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Old 01-04-2017, 11:37 AM
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Glad we could help! We're here any time you need moral support.....
 
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Old 01-04-2017, 01:16 PM
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But how did that damn thing crack in half???
 
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