Fuel Line
#1
Fuel Line
So, I just had a repeat problem with my 2004 fuel-injected Ultra. \\; Curious if anyone else has had this issue. \\; With around 11,000 miles on the bike, it started running bad while on ride back from Sturgis to Maryland. \\; Would stop for gas and run great for about 70 miles, then it'd start missing and carrying on. \\; Gas up again... good to go for another 70 miles. \\; Turns out it was the internal fuel line from the pressure regulator to the quick disconnect on the tank. \\; Apparently, it rubs on the tunnel inside the tank and wears through. \\; Well, now with 56,000 miles on the bike, it did it again... would run great for about 110 miles then start acting up. \\; Sight unseen, bought a new line and fuel filter... replaced it last night and sure enough... there were 2 holes worn through.
My local dealer says they've never heard of it before. \\; Of course, the first dealership was in Ohio and the guy just happened to know because he'd fixed the same thing a week before my visit. \\; Fortunately, he also had an extra line in stock. \\; If the bike is missing, back firing, detontates, stalls at lights... doesn't run smooth... but, then is better (but not necessarily perfect) with a full tank of gas you might want to consider this as a possible issue. \\; Any one else seen this happen?
My local dealer says they've never heard of it before. \\; Of course, the first dealership was in Ohio and the guy just happened to know because he'd fixed the same thing a week before my visit. \\; Fortunately, he also had an extra line in stock. \\; If the bike is missing, back firing, detontates, stalls at lights... doesn't run smooth... but, then is better (but not necessarily perfect) with a full tank of gas you might want to consider this as a possible issue. \\; Any one else seen this happen?
#3
#4
RE: Fuel Line
I just had that same problem on my '02 Road Glide. I had ridden from Phx to R.I. The day before I got to R.I. the bike started misfiring &\\; running rough when it got low on fuel. The problem did go away when I filled up. I got to R.I. on a Friday &\\; had scheduled an appointment (for the next day, \\;Saturday) \\;3 weeks earlier to take it to a local dealer for maintenance after riding that far &\\; knowing I had to ride all the way back. When I fired it up that morning it wouldn't idle. I had to crack the throttle to keep it running whenever I came to a stop. The dealer changed the plugs, etc. but couldn't find the problem right away. It took them 5 days to find that the same hose you are talking about had gone bad. I was told by the dealer that the hose goes porous after a while &\\; develops pinholes &\\; it's \\;a common problem (I think that if it was that common, they would have found it sooner). They \\;replaced the hose &\\; I rode all the way back to Phx without a problem (6.5K miles total). The Road Glide had about 26K miles on it when this happened. I got the bike in '05 with about 9400 miles on it. After what the dealer said I just made a note to change it out @ about 20-25K miles just to not be caught off guard.
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