Touring Models Road King, Road King Custom, Road King Classic, Road Glide, Street Glide, Electra Glide, Electra Glide Classic, and Electra Glide Ultra Classic bikes.
Sponsored by:
Sponsored by:

09 Ultra-Removing rear caliper

Thread Tools
 
Search this Thread
 
  #1  
Old 02-07-2010, 11:45 AM
smithbrl's Avatar
smithbrl
smithbrl is offline
Road Warrior
Thread Starter
Join Date: Oct 2008
Location: Denham Springs, La
Posts: 1,687
Received 18 Likes on 15 Posts
Default 09 Ultra-Removing rear caliper

I'm trying to replace the rear pads on my 09 Ultra with ABS brakes but cannot get the caliper off. I hits the rim before the pads clear the rotor as I lift it up.

Also, are there different pads depending on if you have ABS or not? I have a set of pads p/n 41852-08.

Any suggestions?

Thanks
 

Last edited by smithbrl; 02-07-2010 at 11:59 AM. Reason: added ABS in description
  #2  
Old 02-07-2010, 11:58 AM
dawg's Avatar
dawg
dawg is offline
Seasoned HDF Member
Join Date: Jun 2006
Location: Vermont
Posts: 26,453
Received 2,950 Likes on 1,709 Posts
Default

Those are the correct pads, but you should have gotten the 41852-08A as the A version includes the anti noise paste in the kit. HERE is a great write up from Howard. Just download the pdf file.
 
  #3  
Old 02-07-2010, 12:09 PM
smithbrl's Avatar
smithbrl
smithbrl is offline
Road Warrior
Thread Starter
Join Date: Oct 2008
Location: Denham Springs, La
Posts: 1,687
Received 18 Likes on 15 Posts
Default

Thanks dawg. I downloaded the file and read it. I'm going to try it now
 
  #4  
Old 02-07-2010, 12:20 PM
HDV-GLIDE's Avatar
HDV-GLIDE
HDV-GLIDE is offline
Elite HDF Member
Join Date: Jul 2008
Location: Indian Land, SC
Posts: 4,741
Likes: 0
Received 44 Likes on 30 Posts
Default

No need to remove the caliper to replace the pads....If you do want to remove it, remove the one pad pin just enough so the inboard pad drops out and then you have the clearance to remove the caliper from the rotor.
 
  #5  
Old 02-07-2010, 12:21 PM
lp's Avatar
lp
lp is online now
Seasoned HDF Member
Join Date: Jan 2006
Location: Charleston, SC
Posts: 11,286
Received 2,720 Likes on 1,546 Posts
Default

Remove the pin and pad retainer screw/bolt thing. Using a thin screw driver placed between the pad and the rotor and drive the pistons back. Then push out the pads. Unbolt the caliper. The caliper should now have enough "play" to twist and remove without hitting the rim.

lp
 

Last edited by lp; 02-07-2010 at 01:49 PM.
  #6  
Old 02-07-2010, 12:26 PM
HDV-GLIDE's Avatar
HDV-GLIDE
HDV-GLIDE is offline
Elite HDF Member
Join Date: Jul 2008
Location: Indian Land, SC
Posts: 4,741
Likes: 0
Received 44 Likes on 30 Posts
Default

deleted...
 

Last edited by HDV-GLIDE; 02-07-2010 at 12:36 PM.
  #7  
Old 02-07-2010, 02:23 PM
smithbrl's Avatar
smithbrl
smithbrl is offline
Road Warrior
Thread Starter
Join Date: Oct 2008
Location: Denham Springs, La
Posts: 1,687
Received 18 Likes on 15 Posts
Default Got 'er done

Thanks for the help dawg, howard, HDV-GLIDE and lp.

I read the manual but it wasn't very clear to me. Using y'all's help it was very easy.

I'd be interested to know how to do it without removing the caliper. Some others may want to know also.

I'm going for a ride now to check it out.

Thanks again!
 
  #8  
Old 02-07-2010, 03:10 PM
kingkingking's Avatar
kingkingking
kingkingking is offline
Road Warrior
Join Date: Dec 2008
Location: Australia
Posts: 1,639
Likes: 0
Received 2 Likes on 2 Posts
Default

The caliper is a very snug fit on the disc. You think it wont come off.

To get it off you sometimes need to retract the pistons a little so that there is a bit of play between the pads and the discs. Use a large screwdriver to gently lever the caliper body away from the disc. This will withdraw the inboard pistons, creating enough play to get the caliper off the disc.

Worked for me last time I changed the wheels.
 
  #9  
Old 02-07-2010, 03:13 PM
HDV-GLIDE's Avatar
HDV-GLIDE
HDV-GLIDE is offline
Elite HDF Member
Join Date: Jul 2008
Location: Indian Land, SC
Posts: 4,741
Likes: 0
Received 44 Likes on 30 Posts
Default

Originally Posted by smithbrl
Thanks for the help dawg, howard, HDV-GLIDE and lp.

I read the manual but it wasn't very clear to me. Using y'all's help it was very easy.

I'd be interested to know how to do it without removing the caliper. Some others may want to know also.

I'm going for a ride now to check it out.

Thanks again!
I replaced my pads when they only had a few hundred miles on them with Lyndel pads, so the pistons were not extended out much. Pulled the pin, removed both pads, installed the outboard pad, inserted pin so it would not fall out and then installed the inboard pad. If the pistons are extended out a lot, yes it pays to remove the caliper so you can get the pistons pushed back in. If that's the case, pull the pin out (make sure you remove the retainer clip first), let the pads drop out and then you have plenty of room to remove the caliper from the rotor without hitting the wheel.
 
  #10  
Old 02-07-2010, 05:08 PM
smithbrl's Avatar
smithbrl
smithbrl is offline
Road Warrior
Thread Starter
Join Date: Oct 2008
Location: Denham Springs, La
Posts: 1,687
Received 18 Likes on 15 Posts
Default

OK-took it for a 80 mi ride and the brakes worked fine.

I was afraid of tearing something up. Y'alls help made it a breeze. Next time it will be a snap.

Those pads are pretty thin even new. When I pulled the old ones off they appeared to still have about 30% remaining, but with almost 20,000 miles on them and since they were already off it didn't make sense to leave them on.

Thanks for the great help y'all.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
joe cosstello
Touring Models
3
05-23-2017 12:53 PM
warthawg
Touring Models
12
09-25-2016 09:58 AM
87gtNOS
Touring Models
15
07-25-2014 01:49 PM
HDV-GLIDE
Touring Models
5
11-22-2008 04:55 PM
wrknman
Frame/Suspension/Front End/Brakes
2
03-19-2008 01:26 PM



Quick Reply: 09 Ultra-Removing rear caliper



All times are GMT -5. The time now is 08:08 AM.