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Trouble Codes 2000 RKC Help!

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  #1  
Old 09-06-2010, 06:06 PM
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Default Trouble Codes 2000 RKC Help!

I have a 2000 RKC on my lift that Im about to check the tensioners on. Its has about 31k miles on it and it has 95" big bore and I was told 203 cams. Seems to run good but the guy who bought it used says that the engine light flickers off and on while cruising highway speeds around 55-65 mph. My initial thought was a speed sensor. I checked the codes (I think) by turning the run switch on, holding in the odometer button while turning on the ignition. Heres what happens next:

The backlight illuminates, the needle for the speed DOES NOT sweep and on the odometer, it reads d01Clr.

The engine light comes on, then goes off.

Then the engine light flashes 3 times slowly, pauses, flashes 3 times slowly again.

Then the engine light flashes rapidly maybe 34-38 times. (so fast I cant count them)

Then the engine light flashes 4 times slowly, pauses, the flashes 4 times slowly again and repeats the same thing starting over again.

It does this on all banks when I push the odometer button. By that I mean the same engine light flashing sequence as above while the odometer reads d01CLr, d02CLr, ect all the way up to d10CLr then after d10CLr when I push the odometer button it says CAL03. After pushing the odometer button again, it goes back to d01CLr. Can anyone tell me what this code means and how to clear it? Thanks!
 
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  #2  
Old 09-06-2010, 08:02 PM
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Anyone?
 
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Old 09-07-2010, 07:00 AM
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Still trying to figure this out...
 
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Old 09-07-2010, 07:41 AM
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The IM (instrument module) is capable of displaying DTC's (diagnostic trouble codes).
Speedometer Self Diagnostics: The speedometer is capable of displaying and clearing speedometer, tachometer, TSM/TSSM and ICM/ECM Diagnostic Trouble Codes (DTC).
1- Turn Ignition switch to OFF & Run/Stop switch is to Run.
2- Push odometer reset button in & hold.
3- Turn ignition switch to Ignition and release odometer reset button. Background lighting sould illuminate, speedometer needle should sweep its full range and indicator lamps (battery, security, low fuel, check engine and cruise) should illuminate. The word "diag" should then appear.
4 - Push the odometer reset button once and you will see the selection menu "PSSPt" with the first P flashing.
5 - Each letter represents an area of the diagnostics module. The module that is flashing is the one you are going to check. To move from one letter (module) to the next, you push the odometer reset button one time. (from P to S to SP to t and back to P, etc.)
P = ECM/ICM (Electronic Control Module [EFI] / Ignition Control Module [Carbureted])
S = TSM/TSSM (Turn Signal/ Turn Signal Security Module)
SP = speedometer
T = tachometer
6 - To get the DTC within an area of diagnostics, push and hold the odometer reset button in for 5 seconds and release. If there are any DTC's the code will be displayed or the word "none" will appear if there are no DTC's. Push the odometer reset button again to view additional codes if they exist.
7 - Record the codes.
8 - If DTC's are not to be cleared, Press and release the odometer reset button. Part number of module will be displayed.
NOTE: To determine if a code is current or historic, clear the displayed code by pushing in and holding the odometer reset button ( longer than 5 seconds) until 'clear' comes up. Release the odometer reset button. Turn OFF the ignition switch. Run your bike and shut it down then recheck the DTC's again by repeating steps 1 to 9. If the code is current it will reappear.
9. Press and release the odometer reset button to continue to the next module.
10. Turn Ignition switch to OFF.
--------------------------
Below are some of the DTC fault codes, but you will probably have a code from your cruise control which isn't listed below
 
DTC FAULT CONDITION MODULE
B0563 Battery Voltage High TSM/TSSM
B1004 Fuel Level Sending Unit Low Instruments
B1005 Fuel Level Sending Unit High/Open Instruments
B1006 Accessory Line Overvoltage Instruments
B1007 Ignition Line Overvoltage Instruments
B1008 Reset Switch Closed Instruments
B1131 Alarm Output Low TSM/TSSM
B1132 Alarm Output High TSM/TSSM
B1134 Starter Output High TSM/TSSM
B1135 Accelerometer Fault TSM/TSSM
B1151 Sidecar BAS Low TSM/TSSM
B1152 Sidecar BAS High TSM/TSSM
B1153 Sidecar BAS Out of Range TSM/TSSM
P0106 MAP Sensor Rate of Range Error Carb
P0107 Map Sensor Failed gh EFI
P0373 CKP Sensor Intermittent Carb
P0373 CKP Sensor Intermittent EFI
P0374 CKP Sensor Not Detected Carb
P0374 CKP Sensor Synch Error EFI
P0501 VSS Low Carb
P0501 VSS Low EFI
P0502 VSS High/Open Carb
P0502 VSS High/Open EFI
P0505 Loss of Idle Sped Control EFI
P0562 Battery Voltage Low Carb
P0562 Battery Voltage LoOpen/Low Carb
P0107 Map Sensor Open/Low EFI
P0108 Map Sensor Failed High Carb
P0108 Map Sensor High EFI
P0112 IAT Sensor Voltage Low EFI
P0113 IAT Sensor Voltage Open/High EFI
P0117 ET Sensor Voltage Low EFI
P0118 ET Sensor Voltage Open/High EFI
P0122 TP Sensor Open/Low EFI
P0123 TP Sensor High EFI
P0261 Front Injector Open/Low EFI
P0262 Front Injector High EFI
P0263 Rear Injector Open/Low EFI
P0264 Rear Injector Hiw
 
  #5  
Old 09-07-2010, 10:57 AM
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Thanks for the reply petemac. This is the exact post I used to get to where I'm at but I still can't figure this out. Anyone have anything else?
 
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Old 09-07-2010, 10:59 AM
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Here's a PDF "by the book" procedure.

Magnetti Morelli codes.pdf

00-03 HD Codes And Activation Link 2

1. Remove right side saddlebag and side cover if so equipped. Remove protective plug from data link connector. Other models will be under the seat.

2. To activate the diagnostic feature,follow these steps.
a. Create diagnostic test wire or use a female spade clip which will bridge the two terminals perfectly.
b. Install diagnostic test wire/clip across Terminals 1 and 2 on the data link connector, they are marked.
c. Turn Ignition/Light Key Switch to IGNITION and wait approximately 10 seconds (4 seconds lamp ON, 6 seconds lamp OFF) for check engine lamp to start flashing.

3. All trouble codes are sent out as a series of flashes. To retrieve the first digit of the trouble code simply observe the number of times the lamp flashes.
a. The lamp will then flash one or more times to indicate the first digit of the trouble code.
b. The length of time the lamp is illuminated and the length of time in which it is off are each about 0.5 second in duration.

4. The second digit follows:
a. Following the transmission of the first digit, there is a 1.2 second pause in which the lamp is off.
b. The lamp will then flash one or more times to indicate the second digit of the trouble code. Count the number of times the lamp flashes to retrieve the second digit.

5. If more than one trouble code is sent:
a. Following transmission of the second digit of the first code, there is a 3 second pause in which the lamp is off.
b. Once all codes have been sent, the data string is repeated. When you have recorded the same trouble code twice, it is an indication that the transmission has been restarted and that all trouble codes have been retrieved.

IMPORTANT NOTE ..If diagnostic test wire is installed across Pins 1 and 2 on connector in lieu of a Scanalyzer, the ECM is placed in a diagnostic test mode and the engine will start. The test wire must be removed from the data connector and the ignition switch turned OFF or the check engine lamp will continue to flash codes. A historic trouble code resides in the memory of the ECM until the code is cleared by use of the Scanalyzer or a total of 50 trips has elapsed. A “trip” consists of a start and run cycle, the run cycle lasting at least 30 seconds. After the 50 trip retention period, the trouble code is automatically erased from memory (that is, assuming no subsequent faults of the same type are detected in that period). The numbers after the 'historic' or 'current' is the speedo code number, but without the electrical diagnostics manual you're not going to know what they mean.

The code numbers are the numbers that appear in red.

1 Current 53 ECM flash error
2 Historic 53 ECM flash error
3 Current 54 ECM EEPROM error
4 Historic 54 ECM EEPROM error
5 Current 63 ECM serial data low
6 Current 63 ECM serial data open/high
7 Current 63 TSSM serial data low
8 Current 63 TSSM serial data open/high
9 Current 61 Loss of TSM/TSSM serial data
10 Current 14 Loss of all ECM serial data (state of health)10 24 Loss of vehicle speed10 33 Loss of vehicle inhibit motion10 43 Loss of powertrain security status
11 Current 33 System relay contacts open
12 Current 33 System relay coil high/shorted
13 Current 33 System relay coil open/low
14 Current 33 System relay contacts closed
15 Current 99 Incorrect password
16 Current 99 Missing password
17 Current 41 CKP sensor intermittent
18 Current 41 CKP sensor synch error
19 Current 11 TP sensor open/low
20 Current 11 TP sensor high
21 Current 12 MAP sensor open/low
22 Current 12 MAP sensor high
23 Current 14 ET sensor voltage low
24 Current 14 ET sensor open/high
25 Current 15 IAT sensor voltage low
26 Current 15 IAT sensor open/high
27 Current 24 Front ignition coil open/low
28 Current 25 Rear ignition coil open/low
29 Current 24 Front ignition coil high/shorted
30 Current 25 Rear ignition coil high/shorted
31 Current 24 Front cylinder combustion intermittent
32 Current 25 Rear cylinder combustion intermittent
33 Current 23 Front injector open/low
34 Current 32 Rear injector open/low
35 Current 23 Front injector high
36 Current 32 Rear injector high
37 Current 16 Battery voltage low
38 Current 16 Battery voltage high
39 Current 43 VSS sensor low
40 Current 43 VSS sensor high
41 Current N/A (no speedo code for this) Check engine light open/low NO CHECK ENGINE LAMP AT KEY ON or CHECK ENGINE LAMP ON CONTINUOUSLY
42 Current N/A (no speedo code for this) Check engine light high NO CHECK ENGINE LAMP AT KEY ON
43 Current 35 Tachometer low
44 Current 35 Tachometer high
45 Current 25 Rear cylinder no combustion
46 Current 24 Front cylinder no combustion
47 Current 34 Loss of idle speed control IDLE AIR CONTROL
48 Current 35 Accelerometer fault
49 Current 34 Starter output high
50 Current 25 Ignition enable output high
51 Current 21 Left turn output fault
52 Current 22 Right turn output fault
53 Current 11 Battery voltage high
54 Current 31 Alarm output low
55 Current 32 Alarm output high
56 Current 41 Ignition switch open/low
57 Current 42 Cam position sensor
58 Historic 63 ECM serial data low
59 Historic 63 ECM serial data open/high
60 Historic 63 TSSM serial data low
61 Historic 63 TSSM serial data open/high
62 Historic 61 Loss of TSM/TSSM serial data
63 Historic 14 Loss of all ECM serial data (state of health)
64 Historic 33 System relay contacts open
65 Historic 33 System relay coil high/shorted
66 Historic 33 System relay coil open/low
67 Historic 33 System relay contacts closed
68 Historic 99 Incorrect password
69 Historic 99 Missing password
70 Historic 41 CKP sensor intermittent
71 Historic 41 CKP sensor synch error
72 Historic 11 TP sensor open/low
73 Historic 11 TP sensor high
74 Historic 12 MAP sensor open/low
75 Historic 12 MAP sensor high
76 Historic 14 ET sensor voltage low
77 Historic 14 ET sensor open/high
78 Historic 15 IAT sensor voltage low
79 Historic 15 IAT sensor open/high
80 Historic 24 Front ignition coil open/low
81 Historic 25 Rear ignition coil open/low
82 Historic 24 Front ignition coil high/shorted
83 Historic 25 Rear ignition coil high/shorted
84 Historic 24 Front cylinder combustion intermittent
85 Historic 25 Rear cylinder combustion intermittent
86 Historic 23 Front injector open/low
87 Historic 32 Rear injector open/low
88 Historic 23 Front injector high
89 Historic 32 Rear injector high
90 Historic 16 Battery voltage low
91 Historic 16 Battery voltage high
92 Historic 43 VSS sensor low
93 Historic 43 VSS sensor high
94 Historic N/A Check engine light open/low NO CHECK ENGINE LAMP AT KEY ON or CHECK ENGINE LAMP ON CONTINUOUSLY
95 Historic N/A Check engine light high NO CHECK ENGINE LAMP AT KEY ON
96 Historic 35 Tachometer low
97 Historic 35 Tachometer high
98 Historic 25 Rear cylinder no combustion
99 Historic 24 Front cylinder no combustion
100 Historic 34 Loss of idle speed control
101 Historic 35 Accelerometer fault
102 Historic 34 Starter output high
103 Historic 25 Ignition enable output high
104 Historic 21 Left turn output fault
105 Historic 22 Right turn output fault.
106 Historic 11 Battery voltage high
107 Historic 31 Alarm output low
108 Historic 32 Alarm output high
109 Historic 41 Ignition switch open/low
 
  #7  
Old 09-07-2010, 11:39 AM
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I don't think these are error codes but just telling you the diags are clear. I could be wrong. I'd clear everything out and see if you get an error code like on the lists above. You might have done the code checking procedure wrong and that's what caused the codes you saw. Did you follow this procudure exactly as stated above?
 
  #8  
Old 09-07-2010, 04:58 PM
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petemac, I did it exactly as instucted and the flash sequence I got in my original post is what I got.

Dr. V-twin, I found that the brake light was not working and upon further examination, I found that a wire under the rear fender had the insulation eatin off by the rear tire. I have not fixed it yet but I did cut the bad spot out to be fixed then used the method you gave me (which I believe is the correct one for this particular bike since it is a M&M set up) and I did not get any trouble codes. I am hoping the brake light issue was the reason for the engine light. I will repair the light and see if this solves the problem. Thanks to both of you for the help. It is much appreciated!
 

Last edited by 1931jamesw; 09-07-2010 at 05:01 PM.
  #9  
Old 09-07-2010, 05:03 PM
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No problem. I am glad you found the issue, at least we hope.

Drew
 
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