Rear wheel alignment
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For pre 09 models there is chassis alignment and it is adjusted with engine links on the front of the engine and the front engine mount. The engine, transmission, swing arm and rear wheel are sort of an "assembly" and should be aligned with the rest of the frame. The power unit (components listed above) can be adjusted left or right by the bottom link on the engine and can be tilted left or right by the top link. Adjusting one link does influence the adjustment of the other but the basic description will do. The rear axle cams pretty much just set belt tension. On 09 and newer baggers, the engine is mounted differently and alignment is not covered in the shop manual, that I have found.
On many non-touring models, the rear axle position is set using jack screws or tension screws, one on each side. Because those screws can be adjusted individually rear wheel "squareness" in the swing arm must be verified. There are dimples in the center of the rear axle and in the swing arm shaft. The swing arm shaft dimples can be found under the chrome covers near the bottom of the frame behind the transmission. Using 2 long rods, each bent in an "L" shape and which can be locked together so they won't slide, place the short end of the "L" in each dimple on the same side and lock the 2 rods together to retain this measurement. Then move to the other side and repeat the measurement. If the distance between dimples differs from one side to the other, adjust one jack screw until the 2 measurements are equal. From then on, adjust both screws the same direction and the same number of turns to retain equal dimple distance on both sides. When belt tension and "squareness" is set, tightening the axle nut to spec. will hold the wheel in position. Now that this adjustment is complete, the power package can be aligned within the frame as indicated above.
The service manuals cover this and how to measure in detail but the above covers the mechanics of how adjustments are done. Hope this isn't too much like building the watch after just being asked for the time. With the cam style rear axle, no individual adjustment to one side only is possible. Axle/wheel "squareness" within the swing arm is close enough to suit Harley.
On many non-touring models, the rear axle position is set using jack screws or tension screws, one on each side. Because those screws can be adjusted individually rear wheel "squareness" in the swing arm must be verified. There are dimples in the center of the rear axle and in the swing arm shaft. The swing arm shaft dimples can be found under the chrome covers near the bottom of the frame behind the transmission. Using 2 long rods, each bent in an "L" shape and which can be locked together so they won't slide, place the short end of the "L" in each dimple on the same side and lock the 2 rods together to retain this measurement. Then move to the other side and repeat the measurement. If the distance between dimples differs from one side to the other, adjust one jack screw until the 2 measurements are equal. From then on, adjust both screws the same direction and the same number of turns to retain equal dimple distance on both sides. When belt tension and "squareness" is set, tightening the axle nut to spec. will hold the wheel in position. Now that this adjustment is complete, the power package can be aligned within the frame as indicated above.
The service manuals cover this and how to measure in detail but the above covers the mechanics of how adjustments are done. Hope this isn't too much like building the watch after just being asked for the time. With the cam style rear axle, no individual adjustment to one side only is possible. Axle/wheel "squareness" within the swing arm is close enough to suit Harley.
Last edited by btsom; 09-09-2014 at 06:00 PM.
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btsom's description is excellent, however there is another aspect of wheel alignment which the manuals don't often cover, namely how the rear wheel relates to the front one. In an ideal world the rear should follow the front in perfect alignment. I'm currently working on a solution to adjust mine so they do that, as well as they can.
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