Harley Davidson Forums
Harley Davidson Forums - Harley Davidson Classifieds - HDForums.com Photo Galleries - Create an Account - Harley Davidson News

Go Back   Harley Davidson Forums > Harley Davidson Motorcycles > Sportster Models


Reply
 
Thread Tools
  #1  
Old 06-26-2008, 02:00 PM
plevine1 plevine1 is offline
Hang Around
 
Join Date: May 2007
Posts: 47
Default Baffled by Baffles

I'm trying to get the baffles out of my SE II slip ons so I can redrill the holes. Give me a little more sound. I removed the screws&nbsp\\;but they refuse to come out. I'd like to avoid pulling the slip ons off and hitting them out.
&nbsp\\;
Anyone know any tricks for a baffle-ectomy?
Reply With Quote
Sponsored Links
This ad is not displayed to registered members.
Register your free account today and become a member on HD Forums!
  #2  
Old 06-26-2008, 02:02 PM
DannyZ71's Avatar
DannyZ71 DannyZ71 is offline
Outstanding HDF Member
 
Join Date: Jun 2007
Location: Tulsa, Oklahoma
Posts: 2,173
Default RE: Baffled by Baffles

Well, used to be, once you got the screws out, you had to rotate them so far to get them to come out.&nbsp\\;I have no idea about today's version, however.&nbsp\\;But, it's worth a shot.
__________________
Danny
Reply With Quote
  #3  
Old 06-26-2008, 02:11 PM
plevine1 plevine1 is offline
Hang Around
 
Join Date: May 2007
Posts: 47
Default RE: Baffled by Baffles

I tried using a wire hanger. I made a short sharp hook at the end of the hanger then stuck it into the baffle. No luck. I think the real problem is I cant find anything to grab the baffle with that has enough grab power. Considering I got these slip on's for free, I'm tempted to replace them with something that has more sound and avoid the baffle issue.
Reply With Quote
  #4  
Old 06-26-2008, 03:47 PM
GPHDXLC GPHDXLC is online now
Senior Rider
 
Join Date: Jun 2007
Location: Dewitt mi
Posts: 497
Default RE: Baffled by Baffles

I have been told they can be hard to get out. I'm in the same boat you are.I like the sound at low rpm but when you get in to it hard the sound just tails off. I'm just not sure what to do right now.&nbsp\\;I hope someone will come on and give us advice on how&nbsp\\;to get the baffles out. I'm thinking we may need to take off the slip-ons... good luck.&nbsp\\;
__________________
GP. 06 1200-C... I love black on chrome, for me, it's the only way to go.
Reply With Quote
  #5  
Old 06-26-2008, 07:03 PM
jag1886's Avatar
jag1886 jag1886 is offline
Road Warrior
 
Join Date: Sep 2007
Location:
Posts: 1,475
Default RE: Baffled by Baffles

&nbsp\\;They can get pretty stuck in there, I always take the&nbsp\\;mufflers off to do it, I use a little carb cleaner&nbsp\\;between the baffles and the body&nbsp\\;to melt the carbon out, (this might also work with them on the bike also),&nbsp\\;once they are off just put a piece of 2x6 on the ground&nbsp\\;and&nbsp\\;take the muffler and bang it point first into the the 2x6, it knocks the baffle out everytime and the 2x6 prevents the tip of the&nbsp\\;muffler from getting dented.&nbsp\\;&nbsp\\;&nbsp\\;&nbsp\\;
__________________
JAG1886
2007 Road King
2000 1200 Sportster
2003 1200 Sportster
Reply With Quote
  #6  
Old 06-26-2008, 07:27 PM
rfranz1952 rfranz1952 is offline
Prospect
 
Join Date: Mar 2007
Location: Salina, KS
Posts: 280
Default RE: Baffled by Baffles

Attached are pictures:
&nbsp\\;\\\\\\;
1.&nbsp\\;\\\\\\; Get a pair of vise grips.&nbsp\\;\\\\\\; Just inside the baffle is a little lip that you can lock the vice grips on to.
&nbsp\\;\\\\\\;
2.&nbsp\\;\\\\\\; Get a channel lock or other large pliers, hold them at right angles tot he vise grips and grasp the vise grips loosely with the jaws of the channel lock attached right below the head of the adjustment screw on the vise grip
&nbsp\\;\\\\\\;
3.&nbsp\\;\\\\\\; Use a hammer to tap lightly, then harder on the channel locks.&nbsp\\;\\\\\\; The baffles should come right out.
&nbsp\\;\\\\\\;
The picture is shown with the baffle out, but gives an idea of how to hook up.
&nbsp\\;\\\\\\;
Picture:
&nbsp\\;
If you click on the red X, the picture will open for you.&nbsp\\;&nbsp\\; The forums a little screwed up for some reason.
&nbsp\\;\\\\\\;
&nbsp\\;\\\\\\;

[IMG]local://upfiles/26821/CBE12AFA0BDD45F480932FE1B6A2E65A.jpg[/IMG]
__________________
2005 XL 1200 Custom
"THOR" The Sound of Thunder
I LOVE MY SPORTSTER!
Reply With Quote
  #7  
Old 06-26-2008, 09:57 PM
plevine1 plevine1 is offline
Hang Around
 
Join Date: May 2007
Posts: 47
Default RE: Baffled by Baffles

Quote:
ORIGINAL: rfranz1952

Attached are pictures:
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
1.&nbsp\\;\\\\\\;\\\\\\\\\\\\\\; Get a pair of vise grips.&nbsp\\;\\\\\\;\\\\\\\\\\\\\\; Just inside the baffle is a little lip that you can lock the vice grips on to.
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
2.&nbsp\\;\\\\\\;\\\\\\\\\\\\\\; Get a channel lock or other large pliers, hold them at right angles tot he vise grips and grasp the vise grips loosely with the jaws of the channel lock attached right below the head of the adjustment screw on the vise grip
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
3.&nbsp\\;\\\\\\;\\\\\\\\\\\\\\; Use a hammer to tap lightly, then harder on the channel locks.&nbsp\\;\\\\\\;\\\\\\\\\\\\\\; The baffles should come right out.
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
The picture is shown with the baffle out, but gives an idea of how to hook up.
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
Picture:
&nbsp\\;\\\\\\;
If you click on the red X, the picture will open for you.&nbsp\\;\\\\\\;&nbsp\\;\\\\\\; The forums a little screwed up for some reason.
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;
&nbsp\\;\\\\\\;\\\\\\\\\\\\\\;

[IMG]local://upfiles/26821/CBE12AFA0BDD45F480932FE1B6A2E65A.jpg[/IMG]
&nbsp\\;
I'll take pictures of the inside of my pipes and post them. Someone made this suggestion in the past. I don't see a lip within the pipe to grab onto. Would you run the bike for a few minutes to heat up the pipes? Might this make it easier for them to come out?
&nbsp\\;
Before I even go through this exercis, my plan is to drill out the existing holes in the baffle. I don't want to run without baffles. Should I expect to hear a noticable change in sound after this is done? If not, maybe the answer is shopping for a new set of slip ons on eBay.
Reply With Quote
  #8  
Old 06-26-2008, 11:03 PM
rfranz1952 rfranz1952 is offline
Prospect
 
Join Date: Mar 2007
Location: Salina, KS
Posts: 280
Default RE: Baffled by Baffles

I have attached a picture of the inside of the baffle I removed.&nbsp\\; There is a little lip about a half inch in, where the main part of the baffle is attached to the flare or bell that seals against the ID of the slip on.
&nbsp\\;
Maybe they don't all have this do to manufacturing variences, and I was just lucky
&nbsp\\;
&nbsp\\;

[IMG]local://upfiles/26821/660BF179D4AD456EB1C54A4D6A8F772E.jpg[/IMG]
__________________
2005 XL 1200 Custom
"THOR" The Sound of Thunder
I LOVE MY SPORTSTER!
Reply With Quote
  #9  
Old 06-26-2008, 11:20 PM
tplyons tplyons is offline
Senior Rider
 
Join Date: Dec 2006
Location: Madison, NJ
Posts: 415
Default RE: Baffled by Baffles

slide hammer anyone?
__________________
-Timothy Lyons
Reply With Quote
  #10  
Old 06-27-2008, 02:19 PM
ZX2BY2U ZX2BY2U is offline
Hang Around
 
Join Date: Aug 2005
Location:
Posts: 94
Default RE: Baffled by Baffles

Mine had the lip too. Grabbed &amp\\; pulled it out with channel locks.
__________________
2001 Xl1200C
Reply With Quote
Reply



Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump

Advertising

Featured Sponsors




New Sponsors
All times are GMT -5. The time now is 03:56 PM.

© Internet Brands, Inc.

Powered by vBulletin® Version 3.7.1
Copyright ©2000 - 2008, Jelsoft Enterprises Ltd.