Dyna Glide Models Super Glide, Super Glide Sport, Super Glide Custom, Dyna Glide Convertible, Super Glide T-Sport, Dyna Glide Police, Dyna Switchback, Low Rider, Street Bob, Fat Bob and Wide Glide.
Sponsored by:
Sponsored by:

Handlebar control cover helicoil help

Thread Tools
 
Search this Thread
 
  #1  
Old 12-09-2017, 02:16 PM
STRES's Avatar
STRES
STRES is offline
Road Captain
Thread Starter
Join Date: Oct 2014
Location: Rocket City
Posts: 570
Received 45 Likes on 35 Posts
Default Handlebar control cover helicoil help

I have a stripped screw hole in my 2014 Dyna FXDB right side (brake side) hand control cover. I believe that this is causing intermittent brake light function because it is allowing the controls to rotate slightly. I was wondering if I could install a helicoil here and if anyone has an idea of what size I need and how to successfully do it, I believe that it will be cheaper than replacing the lower housing.
Picture of hole below.
Handlebar control cover helicoil help-photo132.jpg
Thanks in advance for the help
 
  #2  
Old 12-09-2017, 06:47 PM
cggorman's Avatar
cggorman
cggorman is offline
Extreme HDF Member
Join Date: Jun 2014
Location: NW Ohio
Posts: 11,448
Received 2,291 Likes on 1,710 Posts
Default

Should be a #10-24 screw thread. Order the complete helicoil kit for that size. It should include the special drill, tap, installer tool, and the coils.

It's pretty straightforward. Check YouTube for installation videos.

Since it's a blind hole, you may also want to make or buy a drill stop collar to prevent drilling too deep. You should be able to get them at any decent hardware store or just wrap huge ring of duck tape around the drill at the desired depth.

Oh, and since you're asking, I'm guessing you may also need a tap handle. A 8-pount socket or vice grips can work in a pinch but you.must exercis extreme care in keeping a good grip and tap angle.
 

Last edited by cggorman; 12-09-2017 at 06:49 PM.
  #3  
Old 12-10-2017, 12:25 AM
Rasputin666's Avatar
Rasputin666
Rasputin666 is offline
Advanced
Join Date: Apr 2015
Location: England
Posts: 63
Likes: 0
Received 5 Likes on 4 Posts
Default

you can get those covers fairly cheap though 😂
 
  #4  
Old 12-10-2017, 05:33 AM
SSteve_SSteve's Avatar
SSteve_SSteve
SSteve_SSteve is offline
Intermediate
Join Date: Sep 2017
Location: Texas
Posts: 29
Likes: 0
Received 1 Like on 1 Post
Default

Im willing to bet you will be better off and end up cheaper by just replacing the cover.
 
  #5  
Old 12-10-2017, 05:59 AM
Iceman24's Avatar
Iceman24
Iceman24 is offline
Seasoned HDF Member

Join Date: Sep 2009
Location: Eastern NE
Posts: 24,900
Received 2,220 Likes on 1,622 Posts
Default

^^^This^^^

You already have the cover off...just replace it...probably less cost than getting all the parts to fix.
 
  #6  
Old 12-10-2017, 09:43 AM
CJD197's Avatar
CJD197
CJD197 is offline
Tourer
Join Date: Feb 2016
Location: Southlake Texas
Posts: 309
Received 39 Likes on 34 Posts
Default

10-24 is tiny for a helicoil. Do they even make them that size?
 
  #7  
Old 12-10-2017, 01:52 PM
STRES's Avatar
STRES
STRES is offline
Road Captain
Thread Starter
Join Date: Oct 2014
Location: Rocket City
Posts: 570
Received 45 Likes on 35 Posts
Default

I've been searching e-bay but they are mostly touring versions that don't fit
I'm looking for
72923-11 HOUSING RIGHT, LOWER (BLACK)
Part #18 they go for about $60.00 which I thought was extreme
Handlebar control cover helicoil help-photo423.jpg
 

Last edited by STRES; 12-10-2017 at 01:55 PM.
  #8  
Old 12-10-2017, 02:41 PM
cggorman's Avatar
cggorman
cggorman is offline
Extreme HDF Member
Join Date: Jun 2014
Location: NW Ohio
Posts: 11,448
Received 2,291 Likes on 1,710 Posts
Default

Probably cheaper to just buy a complete take-off switch set and save the unused bits for spares.

I think I have three incomplete sets. LOL.

$25 for both sides, complete (I think, didn't read)
https://rover.ebay.com/rover/0/0/0?m...2F192374166777
 

Last edited by cggorman; 12-10-2017 at 02:44 PM.
  #9  
Old 12-10-2017, 07:29 PM
STRES's Avatar
STRES
STRES is offline
Road Captain
Thread Starter
Join Date: Oct 2014
Location: Rocket City
Posts: 570
Received 45 Likes on 35 Posts
Default

Thanks for all the help everyone, the street bob has a cutout on the bottom for the front blinkers so it is definitely specific. And I'm not relocating the blinkers. That's what I'm having trouble finding.
Handlebar control cover helicoil help-photo548.jpg
I might bring it to a machine shop that my work uses often and see what crazy price they would quote to fix it. There are plenty of chrome versions out there as people upgrade. I might try to post it in the classified/wanted section to try and get lucky.
 
  #10  
Old 12-11-2017, 12:55 AM
Blue Bob's Avatar
Blue Bob
Blue Bob is offline
Road Warrior
Join Date: Jun 2017
Location: Lawrenceville Ga.
Posts: 1,706
Received 1,013 Likes on 602 Posts
Default

Pay the postage and I will repair for free. Not a problem.


Just giving back the cause
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
hdman6
Touring Models
15
04-27-2018 06:14 PM
can2tx
Audio Systems
2
09-23-2011 07:26 AM
Deuceandahalf
Softail Models
11
09-23-2010 07:36 PM
surfingspleen
EVO
5
01-11-2009 12:41 AM
1984fxrs
General Harley Davidson Chat
9
10-11-2006 12:14 AM



Quick Reply: Handlebar control cover helicoil help



All times are GMT -5. The time now is 12:49 AM.