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SHOVELHEAD BENDIX ISSUES - I Think

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Old Jul 7, 2020 | 11:08 PM
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Default SHOVELHEAD BENDIX ISSUES - I Think

Well I bought another Shovelhead - 1981 FLT & my original gril 1981 FXA got pissed off. So now she decided she does not want me to use the electric start anymore. Well this old sht does not have enough knees left to kick the old girl, and I have replaced the starter (all *****) few years back & solinoid 2 days ago with no luck. Let me know what you thing kit is..

 
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Old Jul 7, 2020 | 11:28 PM
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Yup, bendix is toast, don't buy the cheap ones or you'll be doing it again in 6 months. I'd look at the ring gear on the clutch shell too.
 
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Old Jul 8, 2020 | 12:21 AM
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I am SO familiar with this sound. I know it's not a direct comparison (Reaper's engine is a Twin Cam), but before I figured out that Reaper's engine was firing too soon, causing kickback on startup, she used to eat at least one starter clutch (bendix) every year. One year she blew up four of them!

So, if you have engine kickback issues on startup that's what will cause this issue. Get it sorted or you'll be replacing the starter clutch on the regular.

Cheers!

 
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Old Jul 8, 2020 | 05:59 AM
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Starter clutch.
Scott
 
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Old Jul 8, 2020 | 07:26 AM
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Thanks. Who makes a good one? Aren't they all made over in Asia now?
 
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Old Jul 8, 2020 | 07:33 AM
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Thank you everyone- looks like a fun job. If anyone has a video link or a good post on this repair, please send it over.
 
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Old Jul 8, 2020 | 09:52 AM
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It is actually a fairly easy job.
1. Pull the primary cover
2. Unbolt the solenoid
3. Unbolt the starter
4. lightly tap one the starter shaft to move the starter back away from the primary cover
5. Wiggle the shaft off of the shifter lever and pull it out of the drive gear

Now I might see a bigger problem, take a look at this shaft and let me know if the portion that goes into the drive gear looks normal. It looks a bit wore off too me.

 
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Old Jul 8, 2020 | 12:12 PM
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I suggest you have a look at the drive gear too.
 
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Old Jul 8, 2020 | 01:34 PM
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The starter gear appears to be okay. It does seem like there is a lot of end play and a little backlash though, but that could be attributed to having only 1/2 depth tooth engagement, which is allowing it to rock back in forth. I would say that shaft is done.... I will probably change out the whole lot of parts while I have pulled the starter out.
 
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Old Jan 14, 2021 | 09:30 PM
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Default Only 6 months later it's back together ( 6 million dollar man)



With time and money - anything is possible

https://m.youtube.com/watch?v=zDR2dW...ature=youtu.be







 
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