EVO All Evo Model Discussion

1989 design flaw

Thread Tools
 
Search this Thread
 
  #1  
Old 04-29-2017, 09:47 AM
richard567's Avatar
richard567
richard567 is offline
Cruiser
Thread Starter
Join Date: Oct 2012
Location: florida
Posts: 155
Received 11 Likes on 10 Posts
Default 1989 design flaw

it seems the left case of my 89 flhtc is ****ed cause hd pressed the race seat into the case.i hear they recalled it for this problem,wonder how come i didnt hear about it...is there a way to fix it or do i just need to buy new cases?
 
  #2  
Old 04-29-2017, 10:19 AM
Dr.Hess's Avatar
Dr.Hess
Dr.Hess is online now
Seasoned HDF Member
Join Date: Aug 2007
Location: NW AR
Posts: 8,014
Received 2,707 Likes on 1,343 Posts
Default

All the race seats are pressed into the case. The 89 vintage is known for cracking the case there. I think earlier and later cases had thicker castings. Also, if I recall, two other failure points are back by the oil pump and the head studs.

So, to fix? New cases, HD reman program, or MAYBE finding a good TIG welder to weld up what you have, then getting it bored and new races put in. Races may need to be custom made.

There's several threads on the problem here.
 
  #3  
Old 04-29-2017, 10:29 AM
daven9113's Avatar
daven9113
daven9113 is offline
Road Master
Join Date: Aug 2007
Location: Grew up in Texas, moved to AZ
Posts: 915
Received 293 Likes on 199 Posts
Default

In ~'89-91, the steel insert that the bearing race sits in can come loose. The case is cast around the steel insert that holds the bearing race. In the early days, Harley probably did have a recall/replace program, but probably not now. Other than a material issue (steel into aluminum), I don't know if this happens to both stock or upgraded engine or riding style??

If yours is bad, I'm sure there are folks to can fix it, but 100% fix is getting new cases. So, are you just inquiring or you have a bad insert?
 
  #4  
Old 04-29-2017, 10:33 AM
Uncle Larry's Avatar
Uncle Larry
Uncle Larry is offline
Seasoned HDF Member

Join Date: Jan 2011
Location: Southeast Michigan 15 Minutes East Of Hell
Posts: 147,601
Received 47,790 Likes on 18,560 Posts
Default

1989 to 2017 ... Hey, 28 years isn't too bad.
 
  #5  
Old 04-29-2017, 01:17 PM
Tommy C's Avatar
Tommy C
Tommy C is offline
Seasoned HDF Member
Join Date: Oct 2015
Location: Pine Flat Dam/South Bay Area, CA
Posts: 11,505
Received 19,670 Likes on 6,681 Posts
Default

Darkhorse may be able to repair your crankcases.
 
  #6  
Old 04-29-2017, 06:17 PM
Dan89FLSTC's Avatar
Dan89FLSTC
Dan89FLSTC is offline
Seasoned HDF Member

Join Date: May 2008
Location: South Carolina
Posts: 17,935
Received 8,499 Likes on 4,612 Posts
Default

I wouldn`t spend much money for repair on `89 cases, you got your moneys worth out of them. You can probably get new cases from HD, if so, they will stamp them with the same serial number as your original cases (I think they require that you send them the part of the case with the number on it, that way they know the cases are out of circulation).

They weren`t recalled.

There is no Harley Re-manufacturing Program for Evo engines, so that is not an option.
 

Last edited by Dan89FLSTC; 04-29-2017 at 06:27 PM.
  #7  
Old 04-30-2017, 04:30 PM
Uncle G.'s Avatar
Uncle G.
Uncle G. is offline
Seasoned HDF Member
Join Date: Jun 2010
Location: Upstate New York
Posts: 9,187
Received 3,704 Likes on 1,989 Posts
Default

Originally Posted by Dan89FLSTC
There is no Harley Re-manufacturing Program for Evo engines, so that is not an option.
AFAIK, there is no Harley "re-manufacturing" program for anything anymore. If you have a Twinkie, they will sell you a new long block, but that's it.
 
  #8  
Old 04-30-2017, 04:57 PM
98hotrodfatboy's Avatar
98hotrodfatboy
98hotrodfatboy is online now
Seasoned HDF Member
Join Date: Mar 2010
Location: Poolville
Posts: 17,622
Received 4,810 Likes on 3,315 Posts
Default

If the case is still good and you just need a new sleeve Scott from Hillside Motorcycle and Machine will do it. He will Machine the case then make a new sleeve and mechanically secure it into the case. Not just a press fit. No matter how you look at it, repair or replace you gonna need new bearings. I believe it's around $900. He is currently doing mine because of a bad crank that shifted my sleeve.. his number is 315-495-6650 plus shipping.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jpcl
EVO
8
01-30-2018 07:59 PM
Pondskipper
Touring Models
14
10-29-2012 02:55 PM
siggybrain
Primary/Transmission/Driveline/Clutch
8
06-28-2009 04:22 PM
Clifton63
Exhaust System Topics
1
01-04-2008 12:36 PM
black dyna
Dyna Glide Models
7
01-04-2008 09:52 AM



Quick Reply: 1989 design flaw



All times are GMT -5. The time now is 05:19 PM.