My drive puly stripped I need to replace my 5th gear, Ronnies shows 2 different 5th gears for the 1996 FLHTCU-I Ultra Classic, how do you know which one to order?
I haven't taken it apart yet, I wanted to get the parts here first.
35029-91A FIFTH GEAR, MAINSHAFT $111.99
35029-94 FIFTH GEAR, MAINSHAFT $203.49

 

I just did mine 9 months ago,I went thru amazon and used all andrews parts including the pulley,found it to be cheaper.Inspect your shifter pawl spring while ur in there.

 

Thanks,

 

Andrews pulley and 5th gear for sure and do the main bearing as well... good stuff.....

 

The correct part for your transmission should be 35029-94

The -91 part is no longer available

Andrews does not make a main drive gear to replace 35029-94, they only make one to replace 35029-91.

You can use this gear, but you must also use their 5th countershaft gear.

Be careful when removing the gear, don`t drive it out with a hammer, use a puller, the lip on the inside of the case that supports the bearing retaining ring is narrow and easily broken off.

You can make up a puller setup yourself using washers, sockets threaded rod...

 

In 94- the motor company decided to change gearsets to a "high contact" tooth profile to reduce backlash and noise. Im thinking you are going to have to order the -94 part #. Of course its the more expensive one!

 

Good advise right there,exactly what I did and no more 5th gear whine.New pulley is now real snug on there with that new drive gear.I also replaced all the bearings and seals in the trans.May have been overkill.

 

Thanks.....

 

Did mine with the Andrews gears. Follow advice above on removal and install, and you'll be golden.

 

ordered the Andrews gears, 35029-91A FIFTH GEAR and counter gear, should be here this week.