EVO All Evo Model Discussion

Cam Cover Replacement

Thread Tools
 
Search this Thread
 
Old Feb 6, 2022 | 10:43 AM
  #1  
matt85's Avatar
matt85
Thread Starter
|
Advanced
Joined: May 2015
Posts: 94
Likes: 18
From: Long Beach
Default Cam Cover Replacement

I'm in the process of reassembling the engine for my 93 Evo. The cases were split and the cam bearing hole was bored out and sleeved as it was chewed up from what looked like the previous owner trying to pry the bearing out with a screwdriver. The cases were then line bored and new bearings and new flywheels put in and cases lapped together and bolted back together.

The OEM cam cover has chrome flaking off and would be the only thing that would look kinda shitty on an otherwise fresh new-looking motor (cases, heads, and cylinders all got water vapor honed).

Question is, could I replace the cam cover with a new Drag Specialties cover without line reaming the cam bushing to the cases? I don't want to split the cases again just for a new cam cover. Is there a way to check concentricity of the cam bushing to the case? Would I be better off just running the OEM cone and saying screw the chrome flaking off?
 
Reply
Old Feb 6, 2022 | 11:21 AM
  #2  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,404
Likes: 2,605
From: NC USA
Community Team
Default

I've used several DS cam covers after the MoCo discontinued the '84-'92 ones and the top breather covers are now n/a.

They are pre-honed and the bushing fit is good as factory on all the ones I used.

Full disclosure - the last one I used did not leak, but had a very tiny seep on the top portion with a dry OEM gasket. (left a snail trail of oil vapor after 300 miles) Tried another gasket and same issue. Had to use a thin film of RTV to correct it. But again, bushing fit was excellent.
 
Reply
Old Feb 6, 2022 | 11:25 AM
  #3  
WP50's Avatar
WP50
Seasoned HDF Member
15 Year Member
Photogenic
Photoriffic
Joined: Apr 2011
Posts: 6,185
Likes: 2,134
From: W. Texas
Default

Originally Posted by matt85
I don't want to split the cases again just for a new cam cover. Is there a way to check concentricity of the cam bushing to the case?
Since you already know this and I don't blame ya for trying to get around it.

I have seen and done it myself while not the best way it seemed to have worked out ok the 3 times I have personnel knowledge of.
Each time the cam being used was fitted to the new cam cover and bushing being installed.

It's gonna be something of a gamble period.
I'm not telling to do it only what I did. Your choice your gamble

WP
 
Reply
Old Feb 6, 2022 | 01:17 PM
  #4  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,104
Likes: 7,632
From: Poolville
Default

It has been done with success.. Just pay attention to possible gear whine..

The other option it to remove all the chrome and polish the aluminum the best you can.. Others here have done it with very good results...
 
Reply
Old Feb 6, 2022 | 03:32 PM
  #5  
matt85's Avatar
matt85
Thread Starter
|
Advanced
Joined: May 2015
Posts: 94
Likes: 18
From: Long Beach
Default

Thank you guys for the replies! Good to know that the DS had good alignment on the ones you've run, I'll order one then. I found that Jim's makes a tool to check alignment between cam bearing and bushing, Jim's tool #2280. I'll see if I can find one and check the DS cover just for reassurance. If the fit is good then great. But if not, I'll remove the chrome from the stock cover and polish it. That was a good suggestion, didn't think of that.
 
Reply
Old Feb 6, 2022 | 03:46 PM
  #6  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,404
Likes: 2,605
From: NC USA
Community Team
Default

If not for the repair of the bearing bore, I'd put a new DS cover on and wouldn't give it a second thought. Believe me, if it's out of line your stock cover will be too! Since the repair wasn't needed because of a spun bearing, chances are they got it right. But I can certainly appreciate your being meticulous to check it, for sure.

If the bottom end isn't already together, or you don't have a problem with pulling the pinion gear back off, use your cam as the "tool." Otherwise, just order any used Evo cam off ebay (they are cheap if you look around) and press the gear off - use that as a tool to check for binding/alignment. that's what I'd do before ordering a $100. tool for a one time use.
 
Reply
Old Feb 6, 2022 | 06:53 PM
  #7  
matt85's Avatar
matt85
Thread Starter
|
Advanced
Joined: May 2015
Posts: 94
Likes: 18
From: Long Beach
Default

That's a great idea too, thanks for that! I can take the pinion gear back off and press off the gear from the stock cam. I have a Dave Mackie cam I'm going to run in it so the OEM one is in the spare parts bin. I ordered the Drag Specialties cam cover. I might be over thinking this but just want to get it right after doing a full motor rebuild haha.
 
Reply
Old Feb 6, 2022 | 09:35 PM
  #8  
98hotrodfatboy's Avatar
98hotrodfatboy
Seasoned HDF Member
15 Year Member
Liked
Loved
Top Answer: 5
Joined: Mar 2010
Posts: 21,104
Likes: 7,632
From: Poolville
Default

What's the lift on the DM cam..? Stock Evo's can only handle up to .510 lift safely... Valve springs....
 
Reply
HD Forum Stories

The Best of Harley-Davidson for Lifelong Riders

story-0

7 Times Harley-Davidson Chucked Tradition Out the Window

 Verdad Gallardo
story-1

7 Surprising Harley-Davidson Products that Are Not Motorcycles

 Verdad Gallardo
story-2

8 Best Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-3

10 Worst Harley-Davidson Motorcycles Ever

 Pouria Savadkouei
story-4

Killer Custom's Jail Break Is The Breakout That Refused to Blend In

 Verdad Gallardo
story-5

Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

 Verdad Gallardo
story-6

Harley-Davidson Reveals Super Cool Cafe Racer Concept

 Verdad Gallardo
story-7

Engraved Rebellion: Inside Bundnerbike's Glam Rock II

 Verdad Gallardo
story-8

10 Motorcycles You Should Never Buy

 Joe Kucinski
story-9

10 Things Harley-Davidson Needs to Fix in 2026

 Verdad Gallardo
Old Feb 6, 2022 | 10:38 PM
  #9  
matt85's Avatar
matt85
Thread Starter
|
Advanced
Joined: May 2015
Posts: 94
Likes: 18
From: Long Beach
Default

The DM cam is a 580 lift. I had new valves, valve springs, guides, and seals put in. The new stuff is supposed to handle up to 600 lift.

Just got done pressing the shaft off the gear on the stock cam. Found a thumb screw that fits the end of the cam so I can turn it by hand when it's in the case. I'll put a dial indicator down from the lifter block mount to measure runout of the shaft when the new cam cover comes.
 
Reply
Old Feb 7, 2022 | 06:48 AM
  #10  
Architect's Avatar
Architect
Seasoned HDF Member
15 Year Member
Joined: Apr 2010
Posts: 9,562
Likes: 7,917
From: Long Island, New York
Default

I would just get the cam cover re-chromed. Nothing better than factory parts.
 
Reply



All times are GMT -5. The time now is 07:09 PM.

story-0
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-1
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-2
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-3
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-4
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-5
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-6
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-7
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE
story-8
10 Motorcycles You Should Never Buy

Slideshow: There is no shortage of great motorcycles to buy, but we would avoid these ten.

By Joe Kucinski | 2026-02-19 14:50:51


VIEW MORE
story-9
10 Things Harley-Davidson Needs to Fix in 2026

Slideshow: Harley-Davidson's challenges aren't abstract; they show up in dropping shipments, shrinking dealer traffic, and strategic decisions that aren't yet translating into growth.

By Verdad Gallardo | 2026-01-13 18:33:17


VIEW MORE