General Harley Davidson Chat Forum to discuss general Harley Davidson issues, topics, and experiences.
Sponsored by:
Sponsored by:

Stator/Rotor/Voltage Regulator

Thread Tools
 
Search this Thread
 
  #1  
Old 11-20-2016, 08:36 PM
tuekwik4u's Avatar
tuekwik4u
tuekwik4u is offline
Intermediate
Thread Starter
Join Date: Jan 2016
Location: CA
Posts: 29
Likes: 0
Received 1 Like on 1 Post
Default Stator/Rotor/Voltage Regulator

So after diagnosing my 2003 Electra Glide Classic, it seems like my stator took a dump on me. (Only putting out like 5v @ 2000rpm)
I wanted to replace it myself ( kinda mechanically inclined ) but I've been reading a few articles and I'm at a 50/50 split!!!
My question to ya'll is do I need to replace just the stator? Stator and rotor? Or stator, rotor and voltage regulator?????
 
  #2  
Old 11-20-2016, 09:10 PM
bad tappets's Avatar
bad tappets
bad tappets is offline
Road Warrior
Join Date: Aug 2015
Location: Puyallup, WA
Posts: 1,712
Received 405 Likes on 326 Posts
Default

5v sounds like your stator has gone. Pretty easy to swap out. Pull outer primary cover, loosen primary tensioner, remove comp, pull rotor off, pull stator out. You can usually visually inspect the rotor to see if it's ok. Do a full diagnostic check. Make sure your connections are all good, as a bad connection could give you a low voltage output reading. Check out he sticky in the elect sub forum, has good info. Often a bad stator can take out the regulator, which can take out the battery, so depending on miles you may be better off to replace the regulator as well. Regulators are not real expensive, peace of mind is worth it IMO. Factory service manual covers the whole operation pretty well. Good luck, not difficult.
 
  #3  
Old 11-20-2016, 09:16 PM
bulkness's Avatar
bulkness
bulkness is offline
Cruiser
Join Date: Sep 2006
Location: Kamiah, ID
Posts: 103
Likes: 0
Received 0 Likes on 0 Posts
Default

If I was going to go that far into the primary side I would look at doing the 3 phase 50 amp upgrade. I'm looking at doing the same to my 2003 Road King.
 
  #4  
Old 11-20-2016, 09:19 PM
seniorsuperglideE8's Avatar
seniorsuperglideE8
seniorsuperglideE8 is offline
Supporter

Join Date: Jan 2007
Location: along the shore of Mishigami
Posts: 15,674
Received 4,306 Likes on 2,356 Posts
Default

+1 with bulknss.
 
  #5  
Old 11-21-2016, 12:14 AM
2AMGuy's Avatar
2AMGuy
2AMGuy is offline
Seasoned HDF Member
Join Date: Apr 2012
Location: Michigan
Posts: 8,958
Received 2,491 Likes on 1,603 Posts
Default

How many miles do you have on your '03?

The stator on my '00 died (without warning) at about 39,000 miles but the bike never needed a VR when I sold it at 77,000 miles so I'd suspect that you do need a new stator.

The VR went out on my '13 CVO Ultra this summer with about 26,000 miles but it did give me enough warning to get to the nearest dealership.
This could be related to the spate of bad regulators that the owners of the '12 model year touring bikes experienced.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Pothole914
Touring Models
10
03-02-2017 10:30 PM
1999evo
EVO
13
05-23-2016 10:05 PM
EasTexUltra12
Touring Models
9
05-19-2015 02:06 PM
Knight2
Touring Models
20
08-11-2014 06:37 AM
Sleeps In Trees
Ignition/Tuner/ECM/Fuel Injection
0
10-23-2008 07:52 PM



Quick Reply: Stator/Rotor/Voltage Regulator



All times are GMT -5. The time now is 06:06 PM.