Fabricate A Trailer?
#11
Thanks everyone for the pics and suggestions. I believe that I have a viable solution.
I'll be looking at removing my scooter schooner from its frame, and either building an aluminum box or buying one, and mounting it on the schooner frame. That way I can still use the camper when I want and I also have the aluminum box for trips that I don't want to camp. No titling or plating involved.
I'll be looking at removing my scooter schooner from its frame, and either building an aluminum box or buying one, and mounting it on the schooner frame. That way I can still use the camper when I want and I also have the aluminum box for trips that I don't want to camp. No titling or plating involved.
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RADLINE (04-06-2019)
#12
Few other pics for inspiration...
2003...
2015...
Made mine back in '03 before HF trailers were an option. Took it too Sturgis '03 and didn't see anything else like it.
Went back in '05 and saw a few others, similarly built. Now they're all over the place and I'm still rockin' my old, original.
Of course, there are a ton of was to go with these, depending on cash, ability and tools to fabricate with. Mine was pretty basic and does the job very well.
Bearing Buddy is a nice addition for those small wheels turning at high speeds on long hauls. I also cut the hinges out in my Sears 20 cu. ft. car-top hauler and use a stick of PCV to prop it up for loading/unloading. The "clam-shell" oem design doesn't open enough for easy loading at the height we use 'em for. They also get brittle after a few years use and outside storage, so I've replaced my clam-shell. Easy enough to find used ones on Craigslist. I also dig being able to remove/replace it and use the trailer as a flatbed, if I get a wild hair.
2003...
2015...
Made mine back in '03 before HF trailers were an option. Took it too Sturgis '03 and didn't see anything else like it.
Went back in '05 and saw a few others, similarly built. Now they're all over the place and I'm still rockin' my old, original.
Of course, there are a ton of was to go with these, depending on cash, ability and tools to fabricate with. Mine was pretty basic and does the job very well.
Bearing Buddy is a nice addition for those small wheels turning at high speeds on long hauls. I also cut the hinges out in my Sears 20 cu. ft. car-top hauler and use a stick of PCV to prop it up for loading/unloading. The "clam-shell" oem design doesn't open enough for easy loading at the height we use 'em for. They also get brittle after a few years use and outside storage, so I've replaced my clam-shell. Easy enough to find used ones on Craigslist. I also dig being able to remove/replace it and use the trailer as a flatbed, if I get a wild hair.
I'm building another Harbor Freight based trailer with a Sears XCargo carrier for now. Using LED lights this time.
Seems that every time I build one someone make me a cash offer a cannot refuse.
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BikerPepe` (03-26-2019)
#13
I actually sold mine to a friend when I came on some hard times. Bought it back a few years and a few trips later. A few repairs to "changes" he'd made and it's back on the road and ready for action. One of the most useful things I've built.
Don't forget your swivel hitch!!! Many don't worry about it but I've always felt that in any emergency situation, the last thing I want is my trailer binding up on the hitch and forcing me to stay upright-ish when I need to lean hard into a quick turn. Regular use, it's not an issue but in an emergency, every little bit can be the difference between life and death/dismemberment. As a guy who already lost his left foot in a bike wreck decades ago, you tend to pay attention to these things.
Mine is incredibly simple, with 2 metal plates welded, one on the tongue and one on the hitch with a flat, skinny piece of plastic in-between, slathered each season with marine grease and a grade 8 bolt running through. Needs a little maintenance each season but greasing the bearings and all that... it's no big deal and a serious piece of mind when your out there on the road, amongst the cages and some of the crazier stuff you run across. Like that time I was following a pickup truck and he lost 3 wooden chairs out the back, which hit the highway and shattered into hundreds of pieces. Somehow, I managed to slip between them with inches on either side (according to the guy who was following me w/out a trailer) but my trailer reacted with me and not against me.
Don't forget your swivel hitch!!! Many don't worry about it but I've always felt that in any emergency situation, the last thing I want is my trailer binding up on the hitch and forcing me to stay upright-ish when I need to lean hard into a quick turn. Regular use, it's not an issue but in an emergency, every little bit can be the difference between life and death/dismemberment. As a guy who already lost his left foot in a bike wreck decades ago, you tend to pay attention to these things.
Mine is incredibly simple, with 2 metal plates welded, one on the tongue and one on the hitch with a flat, skinny piece of plastic in-between, slathered each season with marine grease and a grade 8 bolt running through. Needs a little maintenance each season but greasing the bearings and all that... it's no big deal and a serious piece of mind when your out there on the road, amongst the cages and some of the crazier stuff you run across. Like that time I was following a pickup truck and he lost 3 wooden chairs out the back, which hit the highway and shattered into hundreds of pieces. Somehow, I managed to slip between them with inches on either side (according to the guy who was following me w/out a trailer) but my trailer reacted with me and not against me.
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Bobster109 (12-30-2019)
#14
I have been towing trailers for at least the last 15 years and I built@ least 7or8 ,one thing I know for sure is that you should measure the width of your tires (outside of 1 to the outside of the other) and double that for the length of the tongue swivel safe make the best swivels. A short little trailer will come around on you a lot easier than a long trailer ( Experience ait cheap ) Aluminum trailers tend to condensate inside A fiberglass or ABS Box is best
#15
Original trailer
PVC boards added to raise the pod to account for larger wheels
Extended the tongue makes for a better tracking trailer
Pop riveted 3/4 inch plastic pvc tabs for bungee hooks, keep it light!
Wired up all new LED lights
Wiring on the top portion of the pod
lED lights and reflector tape
Ran all of my wiring inside of pvc tubes to keep camping gear off of the wiring
From Michigan to Iowa for its maiden voyage
There’s a 10x10 EZ Up in the middle and all of our camping gear
I bought a used one that a guy built but he never used it.
I tore it down and welded it as it was a bolt together frame.
I added pvc boards to raise the pod and changed out the wheels from 8 inch to 12 inch.
Wired it up with LED lights, added some reflector tape, extended the tongue and added a swivel hitch.
I removed the original springs and installed some rubber torsion axles which makes it ride smoother and quieter.
I run a spare tire mounted underneath, just ahead of the wheel centerline.
We enjoy motorcycle camping adventures with our friends.
It pulls super straight, I suggest using a digital fish scale to get your tongue weight correct.
Have fun with your trailer project and be safe out there!
#16
Original trailer
PVC boards added to raise the pod to account for larger wheels
Extended the tongue makes for a better tracking trailer
Pop riveted 3/4 inch plastic pvc tabs for bungee hooks, keep it light!
Wired up all new LED lights
Wiring on the top portion of the pod
LED lights and reflector tape
Ran all of my wiring inside of pvc tubes to keep camping gear off of the wiring
From Michigan to Iowa for its maiden voyage
There’s a 10x10 EZ Up in the middle and all of our camping gear
I bought a used one that a guy built but he never used it.
I tore it down and welded it as it was a bolt together frame.
I added pvc boards to raise the pod and changed out the wheels from 8 inch to 12 inch.
Wired it up with LED lights, added some reflector tape, extended the tongue and added a swivel hitch.
I removed the original springs and installed some rubber torsion axles which makes it ride smoother and quieter.
I run a spare tire mounted underneath, just ahead of the wheel centerline.
We enjoy motorcycle camping adventures with our friends.
It pulls super straight, I suggest using a digital fish scale to get your tongue weight correct.
Have fun with your trailer project and be safe out there!
PVC boards added to raise the pod to account for larger wheels
Extended the tongue makes for a better tracking trailer
Pop riveted 3/4 inch plastic pvc tabs for bungee hooks, keep it light!
Wired up all new LED lights
Wiring on the top portion of the pod
LED lights and reflector tape
Ran all of my wiring inside of pvc tubes to keep camping gear off of the wiring
From Michigan to Iowa for its maiden voyage
There’s a 10x10 EZ Up in the middle and all of our camping gear
I bought a used one that a guy built but he never used it.
I tore it down and welded it as it was a bolt together frame.
I added pvc boards to raise the pod and changed out the wheels from 8 inch to 12 inch.
Wired it up with LED lights, added some reflector tape, extended the tongue and added a swivel hitch.
I removed the original springs and installed some rubber torsion axles which makes it ride smoother and quieter.
I run a spare tire mounted underneath, just ahead of the wheel centerline.
We enjoy motorcycle camping adventures with our friends.
It pulls super straight, I suggest using a digital fish scale to get your tongue weight correct.
Have fun with your trailer project and be safe out there!
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RADLINE (01-30-2020)
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BikerPepe` (06-14-2019)
#18
I was going to build one out of a Harbor freight base, but ended up just buying the HF Tag-a -long, and added a rack to the tongue.
I have about 7000 miles on it now. The 2 biggest things with pulling it is the added weight going down steep curvy grades does limit you to how much fun you can have, as it pushes me through the curves, and I have to go much slower, and when pulling, my rear tire life is far less than it used to be.
I have about 7000 miles on it now. The 2 biggest things with pulling it is the added weight going down steep curvy grades does limit you to how much fun you can have, as it pushes me through the curves, and I have to go much slower, and when pulling, my rear tire life is far less than it used to be.
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Lotsaluck (09-01-2019)
#19
#20
Easy to do if you have some tools and a little welding ability. Built this from a Northern Tool trailer and all that was required was narrowing the trailer. Built a treated lumber floor and mounted the cargo carrier with provided thumb screws so it could come off in a minute and the trailer could be used for other things beside being just a bike trailer. At the time it was a much cheaper route than any factory builts and mine towed much better than my buddies Bushtech that tended to wobble around. Never knew mine was behind me except for stopping distance. All told I had about $350 in this but this was 2004 dollars. Was not a torsion suspension trailer however. ETA the wood blocks you see inside the trailer were to keep a larger Coleman Extreme from sliding around.