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What is up with the plug wires under the tank

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  #1  
Old 04-23-2018, 05:32 PM
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Default What is up with the plug wires under the tank

I couldn’t get them off to save my life. I tried using the lisle half round hook and nada. I got 2 wires swapped but would really like to get the other ones too
 
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Old 04-23-2018, 05:49 PM
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Default Spark plug wires

Did you take the tank off, or at least brace it up? I read some where that it takes a special tool.... Do not know that to be true.... Good luck. CSM-H

Originally Posted by purpledeuce
I couldn’t get them off to save my life. I tried using the lisle half round hook and nada. I got 2 wires swapped but would really like to get the other ones too
 
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Old 04-23-2018, 05:54 PM
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Tank is easy to take off. No special tools, just have a shop rag ready under the quick disconnect when you pull it apart. Other than that it's four bolts and a vent tube. Youtube has lots of videos that will cover removing the tank.
 
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Old 04-23-2018, 06:02 PM
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I got the tank off, no problem at all. Getting the plug wires to release from inside the heads was not happening
 
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Old 04-23-2018, 06:14 PM
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Gotcha, yeah that may well be a special tool. But I'm sure someone's found a shadetree solution. Edit: Found this from $tonecold on another post:

"To change the inside plugs you will have to pull the fuel tank, which isn't a big deal. You will also need a plug wire puller to get the inside plug wires off without damage to the wires. They about $10-15. If you want to do it, it's not that difficult"
 

Last edited by lortsie; 04-23-2018 at 07:17 PM.
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Old 04-23-2018, 07:56 PM
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Originally Posted by lortsie
Gotcha, yeah that may well be a special tool. But I'm sure someone's found a shadetree solution. Edit: Found this from $tonecold on another post:

"To change the inside plugs you will have to pull the fuel tank, which isn't a big deal. You will also need a plug wire puller to get the inside plug wires off without damage to the wires. They about $10-15. If you want to do it, it's not that difficult"
I ordered a pair of plug wire pliers from amazon, let’s see if they’ll do the trick
 
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Old 04-23-2018, 11:39 PM
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Just put a set or orange wires on mine. Took twice as long as on a twin cam.

Did not lift/remove the tank I have a spring steel plug remover from the 60's. I did have to bend the boot as it came up to not rub the tank. 17 RGS.

Hint: Twist the boot first as it typically is stuck to the plug. Twisting breaks it loose then much easier to lift off of the plug. I have seen some stuck so tight that some rubber was left on the plug. They get very hot which causes that.
 

Last edited by lh4x4; 04-23-2018 at 11:44 PM.
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Old 04-24-2018, 06:16 AM
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If you’re changing the wires anyway, just rip that top plug wire off. If the connector stays on the plug, grab it with some needle nose pliers. I’m not understanding the caution to not damage wires you’re replacing anyway.
 
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Old 04-24-2018, 12:45 PM
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I just replaced my plug wires last week. I did remove the tank, but I did not need a special tool to remove the wires from the head, I just used needle nose pliers to pull up on the boot, not wire. They came off without any issues. What was a little trickier for me was installing the new wires on the coil side. I did not feel the "click" to let me know that the wires connected to the coil, even if pushed all the way. I did feel the "click" on the spark plug side (all four) and the bike runs fine, and no codes, so I assume they are installed correctly.
 
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Old 04-24-2018, 12:55 PM
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That’s a good idea about the needle nose pliers. I’m definitely not afraid of damaging the stock wires.

I’m gonna finish it off tonight
 


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