1980 FLT clutch
#1
1980 FLT clutch
I'm doing my first work on a 1980 FLT. Only Harleys I've owned have been late models so I've never worked on a shovel before and probably doubting myself in what I'm doing. I am competent with a wrench, just not familiar with this era and I want to learn!! when I got this, the primary was empty and was told it needed clutches replaced.
I'm reading in the HD manual that oil drips in on the primary chain and I don't see a fluid amount for primary. So, no adding oil to primary? Do I soak clutch disc in primary fluid or no? Can I remove the disc without pulling the clutch basket? I've tried looking for videos and haven't found much on these. Any suggestions/help would be greatly appreciated. I'd like to get this ole bike back in good shape
I'm reading in the HD manual that oil drips in on the primary chain and I don't see a fluid amount for primary. So, no adding oil to primary? Do I soak clutch disc in primary fluid or no? Can I remove the disc without pulling the clutch basket? I've tried looking for videos and haven't found much on these. Any suggestions/help would be greatly appreciated. I'd like to get this ole bike back in good shape
#2
That bike originally had the primary and the main chain included in the engine oiling system. Primary had a oil inlet on top of the chain and then a hole at the bottom to drain back. I have an 80' FLT too, mine has since been sealed up. Alot of people didn't like that system so they "removed" it. Its actually not a bad system though.
#4
#6
First of all read the manual. If the original primary chain oiling system is still in place, if you put any oil in the primary it will be sucked out of the primary and returned to the oil tank. OP stated that he could not find an amount to be used in the primary. This is why. I had an 1980 FLT when they first came out. Although it has been 30 years since I sold it I do not remember ever putting oil in the primary.
#7
thank you all for the responses. I learned today that this bike is a dry clutch and was common on the older bikes........probably the reason when looking through the service manual it does not have an oil amount in the primary. And since this was new to me, I wanted to reach out to those with the experience with these bikes . So now it makes more sense to me. I did locate the oil line going to the primary. So, basically, I can put the clutch disc in, adjust clutch per the manual and button it up.
Thanks again for helpful replies.
Thanks again for helpful replies.
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#8
Technically, you're supposed to vacuum test it once you button it up. My suggestion would be to isolate it so you aren't sucking clutch dust into the engine; I think it's a crap design personally. What I do on my shovelheads is seal up the primary, vent it through the oiler, then run just enough dextron atf to kiss the clutch basket. Since I did that and started adding the plastic tamers, I stopped having any clutch issues.
#9
I'm restoring a recently purchased 72 FX and will be running a wet primary. The chain oiler fitting will be used for a primary case vent line. The other 2 lines in the primary (vent and oil return) will be removed and the fitting holes plugged.
With bike on jiffy stand oil level just touching the bottom of clutch hub.
Only fittings used are the 3 on the oil pump to tank and the crankcase vent fitting.
With bike on jiffy stand oil level just touching the bottom of clutch hub.
Only fittings used are the 3 on the oil pump to tank and the crankcase vent fitting.
#10
First of all read the manual. If the original primary chain oiling system is still in place, if you put any oil in the primary it will be sucked out of the primary and returned to the oil tank. OP stated that he could not find an amount to be used in the primary. This is why. I had an 1980 FLT when they first came out. Although it has been 30 years since I sold it I do not remember ever putting oil in the primary.
That being said, even when the OEM system hooked correctly, there is always some oil in there and my understanding is that he didn't find any. That what I meant with the add oil comment, that it shouldn't be bone dry
Of course it should be bone dry with a belt, but that's a different thing