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Stock muffler baffels

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  #1  
Old 01-23-2015, 05:41 PM
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Default Stock muffler baffels

The stock Sportster mufflers have a "plug" about halfway through the tube. What about removing the plug - punch it out? What would be the effect on sound, power and low speed torque?
 
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Old 01-23-2015, 05:50 PM
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Well, it is def not halfway through the tube. I drilled the baffle with a 1/2 inch drill bit on both sides. It def made it a little louder but not that much. Didn't feel an effect on tq or performance from just that
 
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Old 01-23-2015, 07:05 PM
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I did this mod on my 2013 '48.
I really enjoy this guys videos.
A 1/2" hole in the center did sound better and no power was lost.
Actually picked up a little mid range power improvement.
I then thought to my self , why not go bigger?
Next I drilled them out to 3/4" and they sounded pretty awfull , a "squirt" kinda sound was present that bugged me.
I went further afterwards , but that's another thread.
The 1/2" sounds pretty good and won't drive your neighbors crazy.
Best thing is you don't have to remove them to do this mod.



Mick
 
  #4  
Old 01-24-2015, 04:00 AM
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Originally Posted by Mick
I did this mod on my 2013 '48.
How to Modify Stock Harley Mufflers! - Iron 883 | ShopTalk - YouTube
I really enjoy this guys videos.
A 1/2" hole in the center did sound better and no power was lost.
Actually picked up a little mid range power improvement.
I then thought to my self , why not go bigger?
Next I drilled them out to 3/4" and they sounded pretty awfull , a "squirt" kinda sound was present that bugged me.
I went further afterwards , but that's another thread.
The 1/2" sounds pretty good and won't drive your neighbors crazy.
Best thing is you don't have to remove them to do this mod.



Mick
How did you get the metal out of the pipes after you drilled them out?
 
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Old 01-24-2015, 04:44 AM
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Originally Posted by DK Custom
How did you get the metal out of the pipes after you drilled them out?
I suspect firing it up might do that!
 
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Old 01-24-2015, 06:32 AM
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Default Try Youtube search

Good Morning Guys
Search Youtube for Sportster baffle removal.
At lease 3 or 4 vids on this subject
Dante
 
  #7  
Old 01-24-2015, 09:17 AM
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Shawn has a lot of how to videos on YouTube.
 
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Old 01-24-2015, 09:27 AM
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About 90% of the shavings go towards the rear , I just let it idle for a few seconds to clear the rest.
You could do better to put a dab of grease on the drill tip and probably get more control of the chips.
What I did find eventually is that a 1 3/4" hole saw allows the removal of the complete baffle assembly if it's a non catalytic muffler.
This creates a standard sized exit port which doesn't produce the blast that a larger hole will make , allowing for some resistance to flow.
The 1 3/4" hole would enable someone to use a small TTI and have more control over the flow and sound as opposed to a gaping exit when done.
Mick
 
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Old 01-24-2015, 11:42 AM
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Originally Posted by grbrown
I suspect firing it up might do that!
Originally Posted by Mick
About 90% of the shavings go towards the rear , I just let it idle for a few seconds to clear the rest.
You could do better to put a dab of grease on the drill tip and probably get more control of the chips.
What I did find eventually is that a 1 3/4" hole saw allows the removal of the complete baffle assembly if it's a non catalytic muffler.
This creates a standard sized exit port which doesn't produce the blast that a larger hole will make , allowing for some resistance to flow.
The 1 3/4" hole would enable someone to use a small TTI and have more control over the flow and sound as opposed to a gaping exit when done.
Mick

My concern is that reversion is a strong force. Wouldn't want any metal dust getting back up to the exhaust valves. Probability is very low, I just tend to error on better safe than sorry.
 
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