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-   -   2004 Carb'd swapping to 2012 1200 with FI... (https://www.hdforums.com/forum/sportster-models/1466094-2004-carbd-swapping-to-2012-1200-with-fi.html)

PixelatedDisplay Sep 12, 2024 02:47 AM

2004 Carb'd swapping to 2012 1200 with FI...
 
I have a 2004 carb'ed 883, I was looking for an engine for it, and found a 2012 1200 with FI for a decent price.

I figured I would have to use the 2012 wiring harness, with the speedo, etc.

What things should I look out for putting the engine in the '04?

TexasScooterTrash Sep 12, 2024 07:37 AM

I believe in K.I.S.S. Keep It Simple Stupid. Yer looking at it the WRONG WAY!!!! Don't convert an 04 CARB'd 883 to EFI. Convert an EFI engine to a CARB. Look into HAMMER PERFORMANCE for the EFI to CARB intake manifold. Both engines ignition is triggered by a Crankshaft Position Sensor. Just take off all the EFI crap and enjoy it.

PixelatedDisplay Sep 13, 2024 11:52 AM

Would keeping the engine EFI be that hard if I am swapping the whole wiring harness?

John Harper Sep 13, 2024 12:05 PM

Nothing is hard given enough time and money. Going with a carb would save both most likely.

John

Rounders Sep 13, 2024 12:09 PM

Why don't you just bore it?

John Harper Sep 13, 2024 08:29 PM

What's wrong with your 883? And, what's wrong with the 1200? Why the hybridization project?

John

aswracing Sep 13, 2024 09:12 PM


Originally Posted by PixelatedDisplay (Post 21809915)
Would keeping the engine EFI be that hard if I am swapping the whole wiring harness?

Don't forget you also need a tank that accommodates the fuel pump, and oxygen sensors in your exhaust.

Rounders Sep 14, 2024 07:58 AM

I like FI. But if I had a working carb, I certainly would not make the effort to replace a good carb. This year I had TC bored for 250 plus pistons. Bore that thing to 1200, or whatever the kids do.

PixelatedDisplay Sep 14, 2024 08:35 AM

883 has a bad rod knock, rear con rod has about 1/8" play up/down.

Original plan was to get another engine for the bike, and found the 2012 1200 for under $1000 (police impound, non-title-able police/towing contractor bill of sale/release).

I figured eventually I wanted to go 1200 on it, and this was an all-in-one solution.

PixelatedDisplay Sep 14, 2024 08:38 AM

I have the whole bike for the donor engine. so I have everything on it... except a title to be able to tag it.

oh, and front forks (bent), and tires (front had a slice from the fender, rear is just 9 years old)...



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