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Broke the clutch hub

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Old 11-18-2009, 08:28 PM
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Dave0176
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Default Broke the clutch hub

A while back I had pulled my trans appart to install the Zippers billet trap door I bought to try and eliminate the possibility of breaking a rotor magnet. Well I was in for a surprize when I took the rotor off, one magnet was shattered, and the rest were loose as hell. So I ended up getting the V-Twin clutch shell from ebay for $339, I also figured since the magnets wacked the stator I should replace that too, so I got an Accel stator.

While I was at all this I decided to do away with the close ratio gears Harley started to install in late 1986, the close ratio set brings first gear down to 2.29, and with a 21/48 sprocket combo I was screamin on the highway, so bought the late 1984-86 clutch gear and countershaft gear bringing first gear to 2.52, 17/27 tooth, and installed a 23/48 sprockets, now the bike crusies at 70 MPH at 3500 RPM, before was at 4000 RPM. I could of just installed the 23 tooth sprocket, but that would of killed the low end.

Here are some pics:

Broken stator mag


New V-Twin clutch shell


Side by side with the old


Stock trap door with old close ratio clutch gear


Zippers billet trap door


Tranny together on the new trap door








Checking the gear spacing


No tranny Lol
 
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