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Mini Apes to Drag bars (part 1)

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  #1  
Old 01-02-2011, 03:27 PM
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Default Mini Apes to Drag bars (part 1)

Some pictures of me swapping out my mini apes for drag bars.

Bike as I bought it in Sept 10.
Mini Apes to Drag bars (part 1)-1-bike-as-bought.jpg

Mini Apes to Drag bars (part 1)-3-before-handle-bar-swap.jpg

Inspection cover removed
Mini Apes to Drag bars (part 1)-8-clutch-inspection-cover-removed-.jpg

Removing lock nut
Mini Apes to Drag bars (part 1)-10-removing-nut-.jpg

Pulling out Ramp assembly
Mini Apes to Drag bars (part 1)-12-ramp-assembly-with-balls.jpg

I had the bike jacked to keep straight, I thought there would be a lot more fluid coming out of the inspection cover.
 
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Old 01-02-2011, 03:32 PM
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Default Mini Apes to Drag bars (part 2)

Mini Apes to Drag bars (part 1)-14-ramp-ass-y-out.jpg

Mini Apes to Drag bars (part 1)-15-ramp-ass-y-out-2-.jpg

Mini Apes to Drag bars (part 1)-16-clutch-lever-removed-.jpg

Mini Apes to Drag bars (part 1)-17-removing-clutch-cable-.jpg

Mini Apes to Drag bars (part 1)-18-reinstalling-primary-cover-with-blue-loctite.jpg
 
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Old 01-02-2011, 03:37 PM
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Default Mini Apes to Drag bars (part 3)

Mini Apes to Drag bars (part 1)-19-disassembling-throttle-control.jpg

Mini Apes to Drag bars (part 1)-20-pulling-throttle-cables.jpg

Mini Apes to Drag bars (part 1)-21-pulling-air-cleaner.jpg

Mini Apes to Drag bars (part 1)-22-air-cleaner-.jpg

I had pulled on the air filter (fortunately not forcing) not realizing there were 2 more bolts under the rubber spacer
Mini Apes to Drag bars (part 1)-23-2-more-bolts-to-take-off.jpg
 
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Old 01-02-2011, 03:43 PM
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Default Mini Apes to Drag bars (part 4)

Mini Apes to Drag bars (part 1)-24-air-cleaner-plate-.jpg

The Breather screws took a little more force than I thought they would take at first
Mini Apes to Drag bars (part 1)-25-air-cleaner-breather-screw-removal-.jpg

Mini Apes to Drag bars (part 1)-26-air-cleaner-breather-screw-out.jpg

Mini Apes to Drag bars (part 1)-27-air-cleaner-off-.jpg

Getting ready to remove the tank
Mini Apes to Drag bars (part 1)-28-fuel-stop-cock-in-off-position.jpg
 
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Old 01-02-2011, 03:50 PM
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Default Mini Apes to Drag bars (part 5)

Mini Apes to Drag bars (part 1)-29-removing-the-tank-.jpg

Brass tube came out of the Fuel cut off switch, this was not expected
Mini Apes to Drag bars (part 1)-30-fuel-stop-cock-tube-out-not-planned-on-.jpg

Mini Apes to Drag bars (part 1)-31-under-fuel-tank.jpg

Mini Apes to Drag bars (part 1)-32-fuel-tank-and-air-cleaner-removed.jpg

Mini Apes to Drag bars (part 1)-33-.jpg
 
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Old 01-02-2011, 03:55 PM
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Default Mini Apes to Drag bars (part 6)

Mini Apes to Drag bars (part 1)-34-deinstallation-of-idle-control-cable-with-spring-.jpg


Got a tip from local Bike Shop saying to loosen banjo bolt while bar is still tight. Good tip!
Mini Apes to Drag bars (part 1)-34.1-loosen-banjo-bolt-while-handle-bars-are-still-tight.jpg

Mini Apes to Drag bars (part 1)-35-breaking-epoxy-bond.jpg

Mini Apes to Drag bars (part 1)-36-handle-bar-minus-controls-.jpg

Stripped allen screw
Mini Apes to Drag bars (part 1)-37-handle-bar-with-stripped-allen-.jpg
 
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Old 01-02-2011, 04:02 PM
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Default Mini Apes to Drag bars (part 7)

Mini Apes to Drag bars (part 1)-37.1-drilling-allen-screw.jpg

Mini Apes to Drag bars (part 1)-38-using-easy-out-to-remove-stripped-allen.jpg

Busted eay out, should've been more patient and gone with a much bigger easy out
Mini Apes to Drag bars (part 1)-39-busted-easy-out-should-ve-gone-bigger.jpg

Mini Apes to Drag bars (part 1)-40-removing-riser-with-bars-to-take-to-shop.jpg

After a lot of drilling and beating on the busted easy out I took off the riser with the bar attached and took to "Pete G's Chopper Design" in Longwood Florida for help taking the stripped allen out.
Great bunch of guys!
Mini Apes to Drag bars (part 1)-41-no-tank-seat-bar-or-riser.jpg
 
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Old 01-02-2011, 04:07 PM
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Default Mini Apes to Drag bars (part 8)

Mini Apes to Drag bars (part 1)-42-drag-bar-installed-.jpg

Mini Apes to Drag bars (part 1)-42.1-adding-controls.jpg

Mini Apes to Drag bars (part 1)-43-drag-bars-installed-with-controls-and-old-cables-still-on.jpg

Mini Apes to Drag bars (part 1)-44-using-screw-driver-to-assist-cable-install.jpg

Micro bubbles in front brake master cylinder
Mini Apes to Drag bars (part 1)-45-bleeding-brakes.jpg
 
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Old 01-02-2011, 04:10 PM
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Default Mini Apes to Drag bars (part 9)

Before
Mini Apes to Drag bars (part 1)-3-before-handle-bar-swap.jpg
After
Mini Apes to Drag bars (part 1)-47-handle-bar-swap-complete.jpg
Comfortable riding position
Mini Apes to Drag bars (part 1)-48-comfortable-riding-position-.jpg
 
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Old 01-02-2011, 04:51 PM
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Looks much better this way. Apes and the those "C" stock risers just don't match, and it looks ridiculous. It looks much better now! The risers actually seem to compliment the drag bars. I never did like those risers much, but, they do look good with those bars on!!
 


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