Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

What did you do to Your Sportster Today?

Thread Tools
 
Search this Thread
 
  #9061  
Old 05-25-2019, 03:35 PM
handirifle's Avatar
handirifle
handirifle is offline
Seasoned HDF Member

Join Date: Sep 2018
Location: Kalifornia
Posts: 5,860
Received 1,648 Likes on 1,107 Posts
Default

Originally Posted by lewk
Got a pic of that? I might do the same sometime soon. Thanx.
Unfortunately my hands were too oily to touch the phone, so no. However when or if you pull the dampers the seals HAVE to come out to get to them, so it only makes sense to put in new ones. Just look closely at the old ones before you take them off the fork tube, and it is obvious how the new ones go on.

In the pic where I show my fancy oil measuring system , you see the PVC coupling I rigged up to tap them back in. Use a hard plastic hammer to do this cause those tubes are surprisingly soft. Don't ask how I know that part.

Just remember seals are to keep oil IN a space and expand to do so. Looking at the seal you will see one side is fairly solid, but the other is designed to expand under pressure.
 
  #9062  
Old 05-25-2019, 05:14 PM
tmac00333's Avatar
tmac00333
tmac00333 is online now
Grand HDF Member
Join Date: Oct 2010
Location: Florida
Posts: 4,626
Received 1,718 Likes on 1,107 Posts
Default

Originally Posted by Packgrog
After a 2.5 hour round trip to pick up a pair of used stock mufflers for $35, I tried going to the tags place to FINALLY register the bike (they closed a day early for the holiday, bastards), swung by the local dealer to return the air filter that didn't fit and price out tire replacement, then set to swapping the baffle-less mufflers on my Sporty for the used OEM ones. Getting off the rear one was easy. Getting off the front one was a BITCH. Not only did I not have the proper wrench to remove the locking nut (a 3/4" standard angled wrench did the trick, but required a quick trip to Lowes after aborting an attempt to remove the rear brake assembly), but I had to loosen the header pipe slightly, do my best to totally disassemble the mangled clamp, spray a little WD-40 on the muffler connection (I wiped it off afterward), and fight with the f***** for almost an hour before it finally came loose. The muffler connection had been crimped somehow, so it wouldn't actually rotate or shift much at all relative to the header pipe. By the time I was done with all of this, especially after the early and active morning I'd already had, I'm too damn tired to ride. I'll try getting out tomorrow. Pity, though: today's weather is perfect, and the rest of the holiday is going to be hot as hell. :/

I did do a brief DB Meter measurement near the back pipe with full choke before and after the swap: about 116db before, about 111db after. Definitely louder and more bassy without the baffles. Hopefully after warm-up it will be less-loud ('cause it still ain't quiet) enough that my neighbor won't continue to bitch.
Dude, have you considered Supertrapp? You can actuall tune the sound.
 
  #9063  
Old 05-25-2019, 08:05 PM
fugno's Avatar
fugno
fugno is offline
Road Captain
Join Date: Nov 2017
Location: Madill, OK
Posts: 545
Received 323 Likes on 162 Posts
Default

A week ago my bike started spitting and sputtering, I thought it my be the fuel filter so this afternoon I pulled the tank and replaced the filter and pump. After getting everything back together I fired her up she was running on one cylinder I checked the coil, that was good so I started to panic with visions of stuck valves or clogged injectors, turns out it was the Pulstar sparkplugs I had installed a month ago. I made a trip to the local auto parts store and picked up a set of champion copper core plugs and the world is right again.
 
  #9064  
Old 05-25-2019, 08:20 PM
handirifle's Avatar
handirifle
handirifle is offline
Seasoned HDF Member

Join Date: Sep 2018
Location: Kalifornia
Posts: 5,860
Received 1,648 Likes on 1,107 Posts
Default

Rode into town today to find some shorter air valves for my RK air shocks. The ones I first bought were from Ace hardware. They call them tank valves and come with 1/8" mpt on one end and about a 1" stem on the other, for the air pump. Problem is, when the were installed, I realized now I cannot screw on my HD air pump.



The long one in the pic is the Ace one. Tried Ace again to see if anything new came in, nope. So I went to what used to be NAPA auto parts, now CarQuest. Sure enough, found a pair of them for what Ace wanted for one. Hmmm

It is the shorter one. Even as short as it is, it is still a very tight fit to get the valve on, but it works. Easy to access with the bags on too. I did see a 45* street EL at Ace, and might still go that route. That will make the angle very easy to work with.

Here the short ones are installed.


 

Last edited by handirifle; 05-25-2019 at 08:24 PM.
  #9065  
Old 05-25-2019, 08:23 PM
dannykentaro's Avatar
dannykentaro
dannykentaro is offline
Stage IV
Join Date: May 2019
Location: Irvine, CA
Posts: 4
Likes: 0
Received 3 Likes on 1 Post
Default

decided to black out the upper portion of the front fork with vinyl i had lay around.
 
The following 3 users liked this post by dannykentaro:
ahappydude (05-26-2019), fugno (05-25-2019), MikeBel (05-26-2019)
  #9066  
Old 05-25-2019, 10:16 PM
Calaban007's Avatar
Calaban007
Calaban007 is offline
3rd Gear
Join Date: Sep 2018
Location: Nc
Posts: 7
Likes: 0
Received 1 Like on 1 Post
Default

Clutch adjustment and a rode.
 
  #9067  
Old 05-26-2019, 10:17 AM
Imold's Avatar
Imold
Imold is offline
another old guy

Join Date: Jul 2011
Location: Frozelandia, Minnysota
Posts: 27,066
Received 4,614 Likes on 2,726 Posts
Default

Originally Posted by handirifle
Rode into town today to find some shorter air valves for my RK air shocks. The ones I first bought were from Ace hardware. They call them tank valves and come with 1/8" mpt on one end and about a 1" stem on the other, for the air pump. Problem is, when the were installed, I realized now I cannot screw on my HD air pump....
Looks like you installed them facing forward, have you considered turning the shock around so they face backward? I put mine on with the valve to the rear, gives me a little more room, no problem getting the pump on the short valve.
 
  #9068  
Old 05-26-2019, 11:10 AM
handirifle's Avatar
handirifle
handirifle is offline
Seasoned HDF Member

Join Date: Sep 2018
Location: Kalifornia
Posts: 5,860
Received 1,648 Likes on 1,107 Posts
Default

Yes I tried that first but there is a wedge shaped tab, you can see in the pic above, that hit the frame preventing me from mounting it that way.

This solution works fine. I also discovered I could use only 2 washers. I tried 2 when first installing them but the rubber dust cover ring hit the belt guard. Really not sure why it did then but when I tried this time it was fine.

So I set them both on with just 2 washers. More strength that way, plus not as obvious. I tried 5 psi in them for solo riding, and it seemed harsher than empty, so I bled them back to zero. Much better ride solo. For 2 up I will start with 5 and go from there. That HD pump is fantastic. I paid a lot for it at the dealer, but that only hurts once. Now I have a pump for the shocks, and in an emergency, for the tires.

I was concerned when I did all this (shocks, dampers) that I might make it too high, since my inseam, used to be 29". Not sure anymore, but the 29" pants will drag the ground LOL. Anyway, am happy I can still flat foot, and this puppy will lean now. Have not yet dragged any parts and have leaned it way more than ever before. Not sure I will ever get it to drag parts, as I am not one to really push my boundries that far.
 
  #9069  
Old 05-26-2019, 01:06 PM
storm8732's Avatar
storm8732
storm8732 is offline
Road Captain
Join Date: Feb 2007
Location:
Posts: 703
Likes: 0
Received 18 Likes on 14 Posts
Default

Finally finished all my planned mods
 
The following 4 users liked this post by storm8732:
ahappydude (05-26-2019), Packgrog (05-27-2019), sbn (05-30-2019), Sorce (05-26-2019)
  #9070  
Old 05-26-2019, 03:21 PM
WKNDS's Avatar
WKNDS
WKNDS is offline
Grand HDF Member
Join Date: Nov 2012
Location: Newport,TN area
Posts: 4,046
Received 1,263 Likes on 931 Posts
Default

Originally Posted by handirifle
Yes I tried that first but there is a wedge shaped tab, you can see in the pic above, that hit the frame preventing me from mounting it that way.
This solution works fine. I also discovered I could use only 2 washers. I tried 2 when first installing them but the rubber dust cover ring hit the belt guard. Really not sure why it did then but when I tried this time it was fine.
So I set them both on with just 2 washers. More strength that way, plus not as obvious. I tried 5 psi in them for solo riding, and it seemed harsher than empty, so I bled them back to zero. Much better ride solo. For 2 up I will start with 5 and go from there. That HD pump is fantastic. I paid a lot for it at the dealer, but that only hurts once. Now I have a pump for the shocks, and in an emergency, for the tires.
...snip...


What I found to be "easiest" (for me) was to just run the HD push-lok tubing to the HD common "manifold" with a single shrader.
That way I know there is the same pressure to both shocks and I mounted the schrader in a fairly easy to get
to place under the battery cover. Here's a couple of older pics.








hth,

T.
 


Quick Reply: What did you do to Your Sportster Today?



All times are GMT -5. The time now is 09:56 AM.