Carburetor Related Find discussions on carburetor related goodies here. Swap and trades? Rebuild information and tuning for the pre EFI systems.

Vacuum Fuel Petcock Recall

Thread Tools
 
Search this Thread
 
Old Sep 15, 2005 | 08:24 PM
  #1  
HDF Tech's Avatar
HDF Tech
Thread Starter
|
Banned
Joined: May 2005
Posts: 14,496
Likes: 156
From:
Default Vacuum Fuel Petcock Recall

Fuel Diaphragm Recall
You can verify this recall by calling Harley-Davidson (customer information line) at 414-343-4056

Harley-Davidson is recalling 1996/1997 motorcycles (manufactured before Oct. 1, 1997) with the vacuum operated petcock, for a defective vacuum operated fuel diaphragm. This diaphragm is located in the fuel petcock, and can cause symptoms like vapor lock in the fuel system; it can cause your bike to just plain stop, or not to run after it's been parked for a bit. It only affects 1994, 1995, 1996 and 1997 models, nothing earlier.


"Under certain circumstances the diaphragm located in the vacuum operated fuel valve becomes dislodged within the valve body. This primarily happens when the motorcycle has been started with the valve in the OFF position and is left that way until the motorcycle dies, or, the motorcycle is run until it dies before switching to reserve. It may also happen when the motorcycle has been running on poor quality fuel; this fuel causes a reaction with the material the diaghram is made of."

"This recall affects 94 dresser models (FLT family) and all other 95, 96 and 97 models produced before 10-96...."

"The repair is quite simple, it simply involves the replacement of the diaphragm with one of better quality. It only take about 20 mins and doesn't require the replacement of the entire valve."

"Our dealership has only encountered about 12 bikes that actually had the diaphragm fail. It is still recommended that anyone owning a m/c that is affected with this recall return to their servicing dealer for repair. The valve itself is a good idea, simply it prevents the flow of fuel while the motorcycle is not running, which if you know what happens to a motor that has had an excessive amount of gas poured into it, it is cheap insurance, seeing how any m/c with a carb is subject to this hidden danger."

"It is still recommended that even after the recall has been performed you still leave the valve in the ON position, just in case........."


Source: http://www.docsharleypages.com
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Uncle Fuzzy
Touring Models
20
Sep 24, 2024 10:14 AM
PPBART
General Harley Davidson Chat
42
Dec 21, 2008 04:17 AM
FreedmRider
Product Reviews
6
Jan 22, 2006 08:57 PM
HDF Tech
General Topics/Tech Tips
0
Dec 22, 2005 07:31 PM
scott
Touring Models
0
Nov 26, 2005 10:00 PM




All times are GMT -5. The time now is 02:19 PM.

story-0
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-1
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-2
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-3
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-4
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-5
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-6
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-7
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE
story-8
Harley-Davidson Reveals Super Cool Cafe Racer Concept

Slideshow: Harley-Davidson's new RMCR concept revives the café racer formula with modern hardware-and it may be exactly the reset the company needs.

By Verdad Gallardo | 2026-03-04 12:23:37


VIEW MORE
story-9
Engraved Rebellion: Inside Bundnerbike's Glam Rock II

Slideshow: A standard cruiser becomes an intricate metal canvas in the hands of a Swiss custom house known for pushing Harley-Davidson platforms far beyond their factory brief.

By Verdad Gallardo | 2026-02-24 18:19:44


VIEW MORE