CGGorman's 99 Wide Glide build thread
Found these little lever-lock splice blocks from Wago and thought I'd give them a try. They have had a larger for years but they're bigger than I want on a bike. The new 221 series is quite compact. They're rated for 24-12 gauge wire, 450V@32A, and come in 2, 3, & 5 socket versions. All the sockets are electrically connected.
There are mounting options available also. I may or may not try those.
Last edited by cggorman; Oct 10, 2018 at 06:51 PM.
But that doesn't look like 2:54 AM...
On another note, have you ridden it enough yet to have any thoughts on the chassis? I'm wondering whether you're aware of any difference with the Predator/Sputhe/solid top link setup... But I'm sure it's hard to compare with something two years back...
Keep in mind that basically everything related to ride and handling was changed. I only have a couple hundred miles on it and both the bike and myself are still breaking in.
I have set the sag and it seems nearly perfect by the numbers (great job Howard!) However I haven't yet messed with the damping. I already know the rear shocks are getting upgraded to double adjustables. Only because it bugs me that I can tweak the front but not the back.
In no particular order....
Straight line, It's got a very controlled ride with a strange mix of plush and firm. Bigger and higher speed bumps get soaked up nicely but smaller and slower bumps are a little harsh. So far I'm only using about 75% of the suspension travel. I would describe it as sporty-feeling but it's a bit harsh for cruising. That's not a criticism and I'm sure it can be tuned to suit. I'm in no hurry to rush the tuning. It needs time to break in more.
The wrist angle of the bars isn't quite right for me but I think some "coke bottle" grips will fix that. Just a little too pressure on the outside half of my palms. Otherwise, the ergonomics are surprisingly good. I was honestly expecting it to be more awkward. I do lean forward some but it's a comfortable "slouch" that gives me a good reach when big steering inputs are required (parking lots). The apes always felt too far away during maneuvering. The short riserless 1.5" bars are stiff as hell but there's not a hint of vibration in the grips, even with the solid riser bushings.
I'm still working on the mirror mounting. Currently I can't get them set where I can easily see past my arms and still clear the tank. I'll get it. Bar-end mirrors would be perfect but the internal throttle makes that very problematic. Regardless, the view in glass is rock solid. No vibration at all at any speed I've tried.
It reacts instantly and linearly with steering inputs. I'd almost call it telepathic. Heavy compared to the stock WG front end, but much more accurate. It feels solid and transitions from side to side easily.
There is a sort of "break over" point as the bike leans. I haven't pushed it hard yet but it seems like there is a sort of bell curve in lean effort where it takes more rider effort to get it over 25% (call it 10 degrees?) than it does to get it over 75% (30 degrees?) Kinda hard to describe and I don't notice it except with mild slaloms where it kinda feels like it would rather stand up than fall into the turn. ie, when pushing it left, it snaps back right a bit easier than the initial left. It's a stable feeling. I can't say it resists turning but it does seem to prefer standing up when flicking back and forth. Probably a damper tuning issue since I don't notice it during sweepers. Highway ramps feel perfectly fine...stable and well controlled in the lean and it transitions to a roll-on exit smoothly. Despite my jitters, I'd say it is confidence-inspiring.
I still have an engine vibration in the seat and pegs at about 2500 RPM. It's completely unrelated to gear or ground speed. I'm not concerned about it yet as the mounts are new and I haven't yet done a careful alignment. It tracks dead straight but it's entirely possible the front and rear mounts need to be loosened and "settled" into place. It is slowly smoothing out on its own so once that plateaus I'll settle the mounts and investigate further if necessary. I can live with it either way.
My cam chain tensioners are worn dangerously thin so I'm taking it pretty easy on the engine until I get that sorted. Haven't gone past about 50% throttle or 4000 RPM. That said, it jumps when asked. Again, it's a very solid, controlled feel. Accel or braking, I don't notice any unwanted squat or dive. I still want to try and get some chassis attitude "measurements" during riding to see how it's reacting. Hopefully I can rig up a GoPro to keep an eye on chassis attitude. My son has a Drift Stealth I can borrow, but I'm not sure what kind of mounts I can dig up.
The brakes are pretty well bedded in now and are very smooth and linear. Absolutely silent in use with a very quiet "clicking" from the fronts that goes away with the slightest application. The rear is perhaps a bit too strong. I can lock it up quite easily. The front is nice. Two fingers is plenty around town and during normal riding but it takes a fist full to lock them up. To me, that's a good balance. I don't want to have to think too much about lockup in an emergency. They are easy to modulate and slow the bike with authority. Haven't tried to take a stopping distance measurement yet but it strikes me as something in the neighborhood of 130' 60-0 (total wag). Not as good as some of my faster cars but very respectable. Need more time to practice pushing this harder. I can see myself changing to less grippy rear pad. The bike currently has Lyndall Extremes front and rear. Stock hydraulics up front. Rear has a Wilwood GP310 and stock MC.
No buffering at all from the big headlight. Nice, smooth, even pressure the wind at speed.
TL;DR
Overall, I'm quite pleased. It's stable, solid, inspiring, and moderately flickable. Definitely not a little 250 street bike, but for a Big Twin...pretty damn good, I think. Compared to the original WG, it's much stiffer in every way. No more wallowing or pushing in the corners (that I can tell). Firm, sporting ride.
Last edited by cggorman; Oct 12, 2018 at 11:50 AM.
The Best of Harley-Davidson for Lifelong Riders
It really speaks to the abilities of the builder when so much can be modified and fabricated, and works so well right out of the box...
Cheers!
The shifter linkage rattles left and right, both at the lever and the heims. I just need to put a couple spring washers in there. Easy fix.
The vibration...well we'll see. It used to be really bad at idle and now it idles almost too smooth for a Big Twin. At rest, the engine rocks fore & aft like it should but I can't really feel it in the seat or bars. Not that that is a bad thing. Just different. The mid rev vibration is new for this bike but in fairness my previous mounts were worn out. It could very well be part of the Dyna character. Like I said, I can live with it. I'll just work on reducing it without any real worry and see what happens.
Still playing with tire pressures. I started at 30F/30R and I'm now up to 35F/40R and it seems happier there. I'm going to email Avon and see if they can give me some data or guidance. I can measure temps and pressures but without some real goals, it's all down to seat of the pants feel.
I have a little fore/aft shudder in the front when using the brakes fairly aggressively...say 50-75%. It's perfectly smooth on either side of that. I may try tightening up the steering head bearings and look into a fork brace if that doesn't help. It's not bad at all but seems improper. Could also be inflation or damping related if the tire grip is changing erratically at those times. Need more testing.
The front brake switch isn't sensitive enough. It doesn't activate reliably around town. A less aggressive pad would probably change that but I'll probably build a plunger switch.
The m-unit keeps reporting bad turn signal bulbs because the current draw isn't stable for some reason. It's fluctuating between .1-.4 amps and some relationship with brake application, I believe. I have a few ideas but it can wait until I tear it back down once the snow flies.
Speaking of M-Unit...I couldn't be happier. It's a total game changer for older bikes. Two stage alarm, countless lighting control options...auto-hazards during emergency braking, brake light flashers, Lane-change blink, etc. Keyless Bluetooth and auto alarm arm/disarm, No more fuses, realtime circuit monitoring, etc, etc.
The Chinese adaptive headlight isn't nearly as good as the Cibie E-Code housing & Philips Xtreme 130+ bulb combo I have on my car. The Clone has a very blue color and lacks brightness at 100'+. The adaptive feature also doesn't work very well on the road. I'll definitely be getting the genuine JW Speaker Adaptive. I really can't express how good the Cibies are. They're far and away the best headlights I've used. Color, brightness, and pattern...all outstanding. I still think Adaptive is the way to go for bikes.
I'm not in love with the sound of the Thunder Torque Inserts but I need to do some trials with their orientation in the pipes. They may be coming back out. No fault of, or criticism toward, DK. They seem to deliver as promised. I probably just have an unusual idea of how the bike should sound. It sounded way more "pissed off" without them...which I like. The police here know my family likes obnoxious exhausts. Too much exposure to race cars, I think.
I'm confident some offset mounts/adapters for the mirrors will solve my problem there. Just need to settle on what I want and either make or order them. Quite a few options out there.
I've already started looking at contoured grips. No hurry.
Want to eventually rotate the switch housings down just a bit. They felt right in the shop, but my thumbs seem to consistently fall too low on the road. I do wish Motogadget made this process easier.
Also considering my fender options for the rear. I think it needs a little something. Just a little.
Bitch, bitch, bitch.







