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Removing Frozen Baffles

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  #1  
Old 03-06-2018, 09:42 PM
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Default Removing Frozen Baffles

I have a set of Rush Big Louie's that came with 3" baffles , those were good with the stock head pipe.

I'm now running a FM 2-1-2 pipe and there a bit louder than I want , also Drago says I should run the 2" - 2.25" baffles with that head pipe . I got a set of the 2.25" but can not get the 3" baffles out.

I've got them hot and tried a slide hammer and they didn't even budge , any body have any advise for getting stubborn baffles out ?
 
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Old 03-06-2018, 09:46 PM
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Take the slipons off the header pipes and use a sturdy handle of shovel (I used a tamper as self stands) to knock out from the back side, the cross bar on end of baffle makes a good ram point. I did this a few times with my BLs.
 

Last edited by GregGillette; 03-06-2018 at 09:47 PM.
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Old 03-07-2018, 06:24 AM
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Before you get to bangin, hit it with some PB Blaster or Kroil and wait few minutes.
 
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Old 03-07-2018, 06:41 AM
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Spray the crap our of them wit PB Blaster and let it sit for a day.
 
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Old 03-07-2018, 07:22 AM
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Thanks for the tips , I'll give it a shot .
 
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Old 03-07-2018, 12:40 PM
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I have had to re apply pb blaster over the course of a few days in the worse cases. Many heat cycles can make it a real pickle getting the core out. Good luck.
 
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Old 03-08-2018, 06:25 PM
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I have to ask. did you remove the bolt holding them in? just asking
 
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Old 03-08-2018, 09:15 PM
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Originally Posted by hetkehog
I have to ask. did you remove the bolt holding them in? just asking
I've had both of them on each muffler out since June last season , I used the empty hole as my gauge for any movement with the slide hammer.

Instructions per Rush are to remove the retaining bolts , heat up the slip-ons' , use some gloves , and pull while twisting on the baffle loop , use some penetrating oil if necessary . . . ya sure . . .ha ha ha. I sprayed them down with corrosion-X , then tried some ATF , never got them to move a mm , and it seemed like it took forever for the smell to burn off.

Bought some PB Blaster , gonna pull them off and hit em with a dose of that then try the shovel handle method with a heavy steel bar I have.
 
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Old 03-09-2018, 05:56 AM
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My SE were froze in, it took a lot of hammering...
 
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Old 03-10-2018, 07:06 PM
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Heat to expand the muffler and Kroil.
 


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