Flickering Oil Light
Won't show a sign of leakage but will cause air to play havoc with oil pressure readings.
Common with installation of oil temp gauge when the hose method is used and the hose has a loose clamp.
You can buy a cheap manual under dash automotive gauge at any parts store and it will come with the fittings you need to tap into system.
Remove the oil pressure sender and install the gauge.
Fire it up and check the pressure at idle. It should be around 30psi cold.
Let it run until it warms up and watch the gauge. It should never drop below 12-15psi even idling while hot. The oil pressure sender won't even turn the light on until the pressure drops below 6-8psi and that's not enough.
If you just had the cam tensioners replaced and they didn't properly align the oil pump it will kill the gears and housing. They also should have diassembled the pump and cleaned and inspected it too. At the very least a stray piece of the old tensioner material may have blocked the pressure relief valve open slightly.
If the oil pump is gone then running it further can and will eat lots of other parts too from the shavings off the gears and housing.
If you catch it early then a new pump and support plate is probably all you'll need but some things need to be checked first.
Check the crank runout before you do anything else.
It needs to be less than .005 ( regardless of what Harley says) and that spec is only good enough if you're gonna run chains.
If you were ever gonna run a gear setup then it has to be under .002 and preferably under .001
If it hasn't had "the upgrade" then now is the time to do it. All 99's, most 2000's and some 01's had bearing problems in the cam chest which is addresed in a service bulletin.
Harley-Davidson Service Bulletin M-1100
http://www.google.com/url?sa=U&start...SnX9lFLilwCPgw
Hope it's just a sender but I wouldn't take any chances.
Geno
You can buy a cheap manual under dash automotive gauge at any parts store and it will come with the fittings you need to tap into system.
Remove the oil pressure sender and install the gauge.
Fire it up and check the pressure at idle. It should be around 30psi cold.
Let it run until it warms up and watch the gauge. It should never drop below 12-15psi even idling while hot. The oil pressure sender won't even turn the light on until the pressure drops below 6-8psi and that's not enough.
If you just had the cam tensioners replaced and they didn't properly align the oil pump it will kill the gears and housing. They also should have diassembled the pump and cleaned and inspected it too. At the very least a stray piece of the old tensioner material may have blocked the pressure relief valve open slightly.
If the oil pump is gone then running it further can and will eat lots of other parts too from the shavings off the gears and housing.
If you catch it early then a new pump and support plate is probably all you'll need but some things need to be checked first.
Check the crank runout before you do anything else.
It needs to be less than .005 ( regardless of what Harley says) and that spec is only good enough if you're gonna run chains.
If you were ever gonna run a gear setup then it has to be under .002 and preferably under .001
If it hasn't had "the upgrade" then now is the time to do it. All 99's, most 2000's and some 01's had bearing problems in the cam chest which is addresed in a service bulletin.
Harley-Davidson Service Bulletin M-1100
http://www.google.com/url?sa=U&start...SnX9lFLilwCPgw
Hope it's just a sender but I wouldn't take any chances.
Geno




