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Oxygen sensor plug removal problem any ideas?

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  #11  
Old 04-13-2013, 06:50 PM
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I thought I used anti seize on them. I'm not sure penetrating spray will do much good since those plugs have a bigger lip on the front of them. kinda to late anyway. I rounded out the inside. Its to tite of a space to get a drill in there and make a hole for a easy out. Those extractors in im's post might work. I'd try them if I had a set. I either just pull the 2-1 off and run the X pipe for a while and see what the difference is or put the other plug back on and continue to use the PC-V. The bike runs good with it.Thanks again for all the tips.
 
  #12  
Old 04-13-2013, 07:01 PM
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if you can find a small pipe wrench, also a sink wrench may get it...
like this..
http://www.ebay.com/itm/Basin-Wrench...item43ba629161

if you decide to go with with wrench make sure you buy a good one ..the cheap ones don't have sharp teeth and won't grip
 

Last edited by mrfikser; 04-13-2013 at 07:04 PM.
  #13  
Old 04-18-2013, 09:25 PM
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I think I'm going to try attaching a bolt with a hex head using JB weld inside the wollard out part of the plug. once it cures run the bike to heat up the pipe some and the using a 6 point socket try and break the plug loose and take it out. Probably use a grade 5 or 8 bolt.
any thoughts if this could work? Or am I delusional?
 
  #14  
Old 04-18-2013, 09:37 PM
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I would try an oversized allen or torx bit with a torch before removing the header. Heat that plug red hot, drive in the bit, remove the bit, reheat the plug, and turn the plug out like butter.
 
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Old 04-18-2013, 09:38 PM
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Originally Posted by heavymetalthunder
I think I'm going to try attaching a bolt with a hex head using JB weld inside the wollard out part of the plug. once it cures run the bike to heat up the pipe some and the using a 6 point socket try and break the plug loose and take it out. Probably use a grade 5 or 8 bolt.
any thoughts if this could work? Or am I delusional?
Not a chance!
 
  #16  
Old 04-18-2013, 09:53 PM
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If you can get at it with a chisel and get a good bite on the edge you may be able to loosen it that way. Once you break it loose should turn right out.
 
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Old 04-18-2013, 09:54 PM
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Originally Posted by heavymetalthunder
I thought I used anti seize on them. I'm not sure penetrating spray will do much good since those plugs have a bigger lip on the front of them. kinda to late anyway. I rounded out the inside. Its to tite of a space to get a drill in there and make a hole for a easy out. Those extractors in im's post might work. I'd try them if I had a set. I either just pull the 2-1 off and run the X pipe for a while and see what the difference is or put the other plug back on and continue to use the PC-V. The bike runs good with it.Thanks again for all the tips.
It's never too late to use penetrating oil, lip or no lip. As a matter of fact, I would be out there spraying it now.
 
  #18  
Old 04-19-2013, 05:40 PM
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Ran into the same problem with my son's 2000 Ultra. Once removed I replaced to plug with and 18 mm oil drain plug from Autozone and a copper gasket. Works great! Remember the anit-sieze.
PH
 
  #19  
Old 04-25-2013, 09:12 AM
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Originally Posted by heavymetalthunder
I think I'm going to try attaching a bolt with a hex head using JB weld inside the wollard out part of the plug. once it cures run the bike to heat up the pipe some and the using a 6 point socket try and break the plug loose and take it out. Probably use a grade 5 or 8 bolt.
any thoughts if this could work? Or am I delusional?
UPDATE: I tried my brilliant idea above. Sprayed the plug with good penetrating spray. I tried to unscrew the plug and you guessed it the bolt spun off the plug. The JB weld did not hold.
You guys were right. It was a shallow attempt not to remove the pipe. Good news is bikeis not damaged. I put anti seize on thew front plug, screwed it back in and can now ride the bike till I make the switch. Thanks for all the responses.
HARDHEAD ... maybe that will be my new log on name. I prefer that to Dumba**
 
  #20  
Old 04-25-2013, 09:59 AM
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Originally Posted by mkguitar
and when done, remember to use antiseize on the new o2 sensors or bungs in the future

mike
Yup, anti-seize is your friend...
 


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