Twin Cam Motors Twin Cam 1998 thru 2017

Tensioners …… again

Thread Tools
 
Search this Thread
 
  #11  
Old 04-18-2024, 05:38 AM
Germansheperd's Avatar
Germansheperd
Germansheperd is offline
Road Warrior
Join Date: Dec 2019
Location: Ohio
Posts: 1,489
Received 718 Likes on 432 Posts
Default

Originally Posted by dstegjas
I have a 2004 Road King Custom with 36,000 miles and the original cam chain tensioners. I know how it’s been taken care of, I’ve owned it since 3,000 miles. I have a quote from a local Harley dealer to have them replaced. The first quote for just replacing front and back tensioners with spring tensioners was $1,100. The second quote was for replacing the spring tensioners and chain with a gear drive system for $1,600. My question is does that sound like fair quotes for this work.

I know I could buy the parts and do this myself for less, and I do have experience working on other types of motors. I would just feel more comfortable having a Harley mechanic handle this. I am curious about the dealer pricing though.
If that bike has gotten 36k mi in 20 years I’d just have the hydraulic tensioners installed and call it a day. They will last more than double the miles and should take that bike into the year 2064.
 
The following 2 users liked this post by Germansheperd:
Architect (04-18-2024), Screamin beagle (04-18-2024)
  #12  
Old 04-18-2024, 07:05 AM
Rounders's Avatar
Rounders
Rounders is offline
Seasoned HDF Member
Join Date: Mar 2021
Location: backwoods
Posts: 11,155
Received 1,879 Likes on 1,480 Posts
Default

Originally Posted by tdrglide
Curious why the dealer quoted you gear drive instead of SE hybrid hydraulic cam plate and new oil pump while reusing your stock cams. t
Hydraullic might be the best option. But if you have to replace cam plate and oil pump it would be very expensive. If he can keep cam plate and oil pump something to think about.

I have gears, but I also have timeken bearing and better crank. I laugh at the idea of harley riders being bothered by noise.
Originally Posted by tdrglide
On the other hand. A local indy might quote you swapping out factory spring tensioners with some aftermarket tensioners from cyco. They seem to last a long time. Probably the least expensive way to go
He is not putting a lot of miles on. This a definite option.
Originally Posted by SwedishMeatball
I agree, gear drive requires crank runout to be less than 0.003", a 2004 is far from certain to meet that criteria. The workshop should have first measured runout before suggesting going to gear drive.g.
Ha. They are supposed to open the bike up, before telling him his options so he can think? You can't tell run out until they open.

They did the right thing, they listed his options, and hopefully they told they won't know if gears is one until it is opened. At that point he will have to decide What were they supposed to do open, measure, and put it back together?
 
  #13  
Old 04-18-2024, 09:29 AM
dstegjas's Avatar
dstegjas
dstegjas is offline
Tourer
Thread Starter
Join Date: Aug 2008
Location: Reynoldsburg, Ohio
Posts: 472
Received 38 Likes on 20 Posts
Default

Originally Posted by Germansheperd
If that bike has gotten 36k mi in 20 years I’d just have the hydraulic tensioners installed and call it a day. They will last more than double the miles and should take that bike into the year 2064.
If they last that long, they will out last me I’m 67. I will have to check on the hydraulic tensioners. I like the idea of less money on the tensioners and possibly looking into other work while the engine is open.

I’ve talked to a few of the independents that are on the map you posted. Red flags started to pop up when I told them I needed some work done on my 2004 Road King. One of them actually asked me if that was a Harley. Another one said their Harley mechanic was only in 2 days a week. That makes me a bit nervous.

thanks again for the information everyone. I’ll be asking more questions when I speak to the dealer or independents.
 
  #14  
Old 04-18-2024, 10:33 AM
Rounders's Avatar
Rounders
Rounders is offline
Seasoned HDF Member
Join Date: Mar 2021
Location: backwoods
Posts: 11,155
Received 1,879 Likes on 1,480 Posts
Default

Cheapest route is to just change the pads with one of the modern after market brands

Even a factory will probably do you. 30k-50k
 
The following 2 users liked this post by Rounders:
98hotrodfatboy (05-11-2024), MotorSeven (05-04-2024)
  #15  
Old 04-18-2024, 11:01 AM
downzero's Avatar
downzero
downzero is offline
Stellar HDF Member

Join Date: Mar 2008
Posts: 2,145
Received 1,937 Likes on 1,082 Posts
Default

Originally Posted by dstegjas
If they last that long, they will out last me I’m 67. I will have to check on the hydraulic tensioners. I like the idea of less money on the tensioners and possibly looking into other work while the engine is open.

I’ve talked to a few of the independents that are on the map you posted. Red flags started to pop up when I told them I needed some work done on my 2004 Road King. One of them actually asked me if that was a Harley. Another one said their Harley mechanic was only in 2 days a week. That makes me a bit nervous.

thanks again for the information everyone. I’ll be asking more questions when I speak to the dealer or independents.
You can visit a shop and tell in 5 minutes if they are primarily a Harley-Davidson shop or not. I don't have shops do much work for me, but if I showed up at a shop and saw a Japanese motorcycle there for repair, I would know that wasn't a shop I needed to be using.
 
  #16  
Old 04-19-2024, 08:55 AM
kink04fxd's Avatar
kink04fxd
kink04fxd is offline
Tourer
Join Date: Mar 2010
Location: Mid-Mo.
Posts: 369
Received 199 Likes on 92 Posts
Default

I'm on my third twin cam and I have done the hydraulic conversion on all 3. It can be a little expensive up front but well worth the peace of mind. When I pulled the original tensioners at 30,000 mile on my 2000 flht, one had already broke in half so I would not even consider factory replacement pads.

Inner pad
 
The following users liked this post:
Germansheperd (04-19-2024)
  #17  
Old 04-19-2024, 09:11 AM
djl's Avatar
djl
djl is offline
HDF Community Team

Join Date: Jun 2006
Location: san antonio
Posts: 12,066
Received 2,066 Likes on 1,521 Posts
Default

Originally Posted by dstegjas
I have a 2004 Road King Custom with 36,000 miles and the original cam chain tensioners. I know how it’s been taken care of, I’ve owned it since 3,000 miles. I have a quote from a local Harley dealer to have them replaced. The first quote for just replacing front and back tensioners with spring tensioners was $1,100. The second quote was for replacing the spring tensioners and chain with a gear drive system for $1,600. My question is does that sound like fair quotes for this work.

I know I could buy the parts and do this myself for less, and I do have experience working on other types of motors. I would just feel more comfortable having a Harley mechanic handle this. I am curious about the dealer pricing though.
JMHO but based on how long it would take me to do the job and the cost of parts and considering I am just a shade tree hack and not a highly trained HD tech, $1100 seems a bit high to me. I do have the tool that allows R/R of the tensioners without removing the cams from the plate which saves time but if the HD tech doesn't have that tool and has to remove the cams to R/R the tensioners, it will take longer and add the cost of replacing the outer cam bearings.

I think I would ask the tech to detail the $1100 into labor, parts, tax, etc. before making a decision and perhaps get a quote from a local independent shop as has been suggested. Seems to me the most cost effective fix would be to replace the OEM tensioners with a set of Cyco tensioners and get back on the road.
 
The following users liked this post:
98hotrodfatboy (05-11-2024)
  #18  
Old 04-19-2024, 12:48 PM
blu92in99's Avatar
blu92in99
blu92in99 is online now
Cruiser
Join Date: Mar 2013
Location: Elk Grove, CA
Posts: 172
Received 35 Likes on 15 Posts
Default

I don't know what that dealer charges per hour, but $1100 in parts & labor sounds about right these days. I charge $125/hour, and I'd charge that job at 6 hours = $750. Spending $300 in parts is easy at the HD parts counter, with what they charge. Don't forget tax.

As for why they suggested gears vs the SE hydraulic cam plate? Just a guess, but they're probably trying to "save you the hassle" of having to redo tensioner shoes in the future. Assuming no damage to the bearing surfaces on the cams, I'd just do the Cyco spring tensioners and B148 inner bearings, new breathers up top, maybe new lifters and call it a day.
 

Last edited by blu92in99; 04-19-2024 at 12:49 PM.
  #19  
Old 04-19-2024, 07:47 PM
dstegjas's Avatar
dstegjas
dstegjas is offline
Tourer
Thread Starter
Join Date: Aug 2008
Location: Reynoldsburg, Ohio
Posts: 472
Received 38 Likes on 20 Posts
Default

Could someone please explain why people prefer the hydraulic tensioners over the spring version. They both use a shoe against the chain. I realize that the shoe material is better than the original material. However I would think both would last about the same. Is it the noise that is the difference ?
 
  #20  
Old 04-19-2024, 07:51 PM
Rounders's Avatar
Rounders
Rounders is offline
Seasoned HDF Member
Join Date: Mar 2021
Location: backwoods
Posts: 11,155
Received 1,879 Likes on 1,480 Posts
Default

Hydraulic was the second version. I am guessing in theory hydraulic varies on load?? The pad material is probably most important thing
 


Quick Reply: Tensioners …… again



All times are GMT -5. The time now is 01:32 PM.