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91 ultra rebuild. Starter jackshaft bolt.

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Old 11-29-2014, 11:38 AM
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Default 91 ultra rebuild. Starter jackshaft bolt.

I have a New Starter ready to install. I have also fitted a new Starter Jackshaft Kit. Unfortunately the long Jackshaft Bolt which screws into the threaded end of the Jackshaft does not fit.The NEW Bolt appears to be a slightly larger dia.
I am thinking that the new Starter is for a different year of Evo hence the Bolt not fitting. Once again any advice much appreciated. Bungo
 
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Old 11-29-2014, 12:48 PM
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I think there are three different bolt threads used on different years...you might want one of these...how many teeth do you have on the gear..should be 9 if it is stock and the correct kit


http://www.shopronniesharleydavidson...uctid=10875483

Some of the 89-93 kits come with 2 bolts

http://www.ebay.com/itm/Twin-Power-S...3D281473675057
 

Last edited by Tom84FXST; 11-29-2014 at 12:53 PM.
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Old 11-29-2014, 01:25 PM
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Originally Posted by Tom84FXST
I think there are three different bolt threads used on different years...you might want one of these...how many teeth do you have on the gear..should be 9 if it is stock and the correct kit


http://www.shopronniesharleydavidson...uctid=10875483

Some of the 89-93 kits come with 2 bolts

http://www.ebay.com/itm/Twin-Power-S...3D281473675057
Hi, (Pic.2) NEW Starter/Shaft ....1.1/16". Long. (with slot for Circlip.)
(Pic.3) OLD Starter Shaft .....1.1/8". Long
Both 18 teeth.
 
Attached Thumbnails 91 ultra rebuild. Starter jackshaft bolt.-harley-2-starters-004.jpg   91 ultra rebuild. Starter jackshaft bolt.-harley-2-starters-005.jpg   91 ultra rebuild. Starter jackshaft bolt.-harley-2-starters-006.jpg  

Last edited by BungoBill; 11-29-2014 at 01:28 PM.
  #4  
Old 11-29-2014, 05:07 PM
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Older starters 89-93 had 1/4-20 threads in the shaft where the bolt screws in...newer starters had 10-36 threads...the adapter bolts allow you to use a newer starter with the older jackshaft setup...here is another one.

http://www.ebay.com/itm/All-*****-Ja...dd769f&vxp=mtr
 
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Old 11-30-2014, 11:15 AM
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Originally Posted by Tom84FXST
Older starters 89-93 had 1/4-20 threads in the shaft where the bolt screws in...newer starters had 10-36 threads...the adapter bolts allow you to use a newer starter with the older jackshaft setup...here is another one.
http://www.ebay.com/itm/All-*****-Ja...dd769f&vxp=mtr
Yes,Pininon Gear has 9 Teeth. Can you tell by looking at my pics whethrt my Starter is for a later (than 91 model)
If I do have to fit an Adapter Bolt will I then have to fit a Retaining Ring on the Shaft.?
 
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Old 12-01-2014, 11:42 AM
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Originally Posted by Tom84FXST
Older starters 89-93 had 1/4-20 threads in the shaft where the bolt screws in...newer starters had 10-36 threads...the adapter bolts allow you to use a newer starter with the older jackshaft setup...here is another one.

http://www.ebay.com/itm/All-*****-Ja...dd769f&vxp=mtr
Thanks Tom & others. Sourced adapter bolt. Bungo
 
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