Leaky rocker box gaskets
#1
Leaky rocker box gaskets
You learn something new everyday. I recently found some oil near the front head and thought it was just a loose stabilizer bolt which I tightened. By virtue of another thread I discovered that I have the dreaded leaky rocker boxes. It's now making a mess. So I'm going to try those "cometic" gaskets.
Whew, this bike is turning into a maintainence headache. Only 5K miles and I gotta do this?
Good thing I bought the manual. Wish me luck, I'm going in....
Whew, this bike is turning into a maintainence headache. Only 5K miles and I gotta do this?
Good thing I bought the manual. Wish me luck, I'm going in....
Last edited by flat4fan; 08-21-2012 at 07:29 PM.
#3
You learn something new everyday. I recently found some oil near the front head and thought it was just a loose stabilizer bolt which I tightened. By virtue of another thread I discovered that I have the dreaded leaky rocker boxes. It's now making a mess. So I'm going to try those "cosmetic" gaskets.
Whew, this bike is turning into a maintainence headache. Only 5K miles and I gotta do this?
Good thing I bought the manual. Wish me luck, I'm going in....
Whew, this bike is turning into a maintainence headache. Only 5K miles and I gotta do this?
Good thing I bought the manual. Wish me luck, I'm going in....
Change out both, the other will start leaking shortly. The Cometic Gaskets are the same as HD's in shape & material, I have used both with the same results. I wish someone would come up with a better Gasket, I have replaced them twice on my 07 in 23,000mi, and once on my 08 at 5000mi.
It's not a hard job, just time consuming.
Best of luck
#4
#5
Join Date: Oct 2007
Location: Colonial Beach, Virginia
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I ride with several guys who have Jap bikes and in August of 2007 when my wife bought the 1200C for me they teased me unmercfully about buying a shaky, leaky Harley, I used to tell tham that Harleys haven't done that for many years. Now what do I tell em? It's downright embarassing. Not only is Harley not doing a thing about it, they won't even admit that a problem exists. Based on past observances no amount of prodding will move Harley into action. They just don't care. There's my vent.
#6
I ride with several guys who have Jap bikes and in August of 2007 when my wife bought the 1200C for me they teased me unmercfully about buying a shaky, leaky Harley, I used to tell tham that Harleys haven't done that for many years. Now what do I tell em? It's downright embarassing. Not only is Harley not doing a thing about it, they won't even admit that a problem exists. Based on past observances no amount of prodding will move Harley into action. They just don't care. There's my vent.
But I have worked on some "Rice Burners" in the last year, and I'll take a Harley any day.
#7
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#8
This has been an issue with Harley all along. They're selling enough bikes, and "Harley guys" are so often willing to put up with the "character" of the bike that Harley doesn't feel the need to fix things. Maybe if people would stop buying new Sportys until Harley ponies up and fixes the problem it might actually happen. There's no reason a modern motorcycle should spring leaks at 5k or less. We wouldn't put up with that with our cars, why should we with a bike?
#9
Good luck! I did that work on my rear rocker box two months ago. It just takes time. Make sure you have a torque wrench and a VERY FLAT little wrench like this one to remove the top rocker box cover screws: https://www.denniskirk.com/motion-pr...prd/282560.sku
#10
My rear gasket started leaking at the beginning of this year. So I had the chrome top and bottom pieces put on both cylinders. I bought Custom Chrome tops and had Harley bottoms. I tried to do the job myself, but they kept leaking, so I took them to the dealer. The first time they still leaked. They told me Custom Chrome tops need special thicker gaskets. The 2nd time they still leaked. Then the dealer tells me I need all Harley parts, beacuse Custom Chrome peices don't always match up correctlly with Harley parts. The 3rd time they STILL LEAKED. Finally after the 4th time at the dealer they FINALLY got them to stop leaking. Well so far anyway. I keep looking after every ride to see if they are leaking again.