EVO All Evo Model Discussion

89 Clutch

Thread Tools
 
Search this Thread
 
Old Sep 2, 2009 | 10:10 PM
  #1  
dkfxr's Avatar
dkfxr
Thread Starter
|
Advanced
Joined: Mar 2009
Posts: 50
Likes: 0
From: Omaha,NE
Default 89 Clutch

How do you know when your clutch needs to be replaced. I have adjusted it but the lever is almost all the way out when it engages. I don't feel any slipping.
 
Reply
Old Sep 3, 2009 | 06:21 AM
  #2  
miacycles's Avatar
miacycles
Elite HDF Member
Joined: Sep 2007
Posts: 4,468
Likes: 12
From: Bluffton, South Carolina
Default

Did you loosen the cable all the way before you adjusted the clutch basket?? Try workingHope this helps. the adjuster screw in and out to take all the free play from the rods before you make the final adjustment. Turn it in and the back it out between 1/4-1/2 turn and then re-adjust the cable out until you have 1/8" of freeplay between the cable and the clutch cable bracket.
 
Reply
Old Sep 3, 2009 | 12:35 PM
  #3  
t150vej's Avatar
t150vej
HDF Community Team
20 Year Member
Community Favorite
Top Answer: 3
Joined: Dec 2005
Posts: 5,439
Likes: 2,635
From: NC USA
Default

Assuming the clutch assembly is stock, while you're in there to adjust the center adjusting screw, lay a short straightedge across the diaphram spring next to the aluminum index plate. The spring should be flat to .010 concave (bowed in). If it's convex (bowed out) look at the index plate and find the corresponding letter next to one of the bolts. (A, B,or C) Now remember, C is the lightest position, A is intermediate and B is the tightest. So if it's bowed out, after loosening the center adjusting screw, remove the 4 bolts and washers and index plate. Then "clock" the 4 bolts to line up with the next tightest "letter" position. Place a light drop of blue Loctite on the threads and re-install. Then adjust the screw and cable as mentioned earlier and you're all set.

Those clutches normally do engage rather late in the travel, and just because the index plate adjustment is adjusted all the way, doesn't necessarily indicate the clutches are worn out. Typically that type of setup will slip in higher dears and under load, rather than in lower gears.

I can give you specs for the discs but if the pressure plate (diaphram spring) is properly adjusted and the screw/cable has a tiny bit of free play, assume your clutches are OK so long as there is no slippage, again - that'll happen in higher gears before it'll ever slip in lower gears.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
marktruckee
EVO
8
Jul 10, 2018 11:40 AM
Cruisers2
Sportster Models
3
Sep 11, 2011 10:08 PM
dkfxr
EVO
4
Apr 13, 2010 05:50 PM
wapelhj
Primary/Transmission/Driveline/Clutch
4
Jun 24, 2009 10:38 PM
Capt_Locutus
Primary/Transmission/Driveline/Clutch
5
Aug 20, 2008 02:08 PM




All times are GMT -5. The time now is 07:33 PM.

story-0
10 Most Awkward-Looking Motorcycles Ever Built

Slideshow: Not every motorcycle can be a design icon, and these machines prove that bold styling doesn't always age gracefully.

By Verdad Gallardo | 2026-06-12 11:58:41


VIEW MORE
story-1
Jason Momoa Is Turning Classic Harleys Into PHEVs

Slideshow: Jason Momoa's latest restoration project blends 1920s Harley-Davidsons with modern electric technology, creating some of the most unusual hybrid motorcycles ever built.

By Verdad Gallardo | 2026-06-10 17:18:58


VIEW MORE
story-2
Harley-Davidson Fat Boy Becomes a Dark, Decepticon-Inspired Custom

Slideshow: Killer Custom's latest build relies on styling changes rather than performance upgrades, giving the cruiser an entirely different personality.

By Verdad Gallardo | 2026-06-03 18:28:05


VIEW MORE
story-3
6 Weirdest Harley-Davidsons Ever Sold to the Public

Slideshow: From military-inspired singles to scooters and three-wheel utility vehicles, these Harleys took the company far outside its comfort zone.

By Verdad Gallardo | 2026-06-02 18:34:10


VIEW MORE
story-4
7 Times Harley-Davidson Chucked Tradition Out the Window

Slideshow: Harley-Davidson built its reputation on nostalgia, but every so often, the company took a hard left turn into the future.

By Verdad Gallardo | 2026-05-20 11:18:19


VIEW MORE
story-5
7 Surprising Harley-Davidson Products that Are Not Motorcycles

Slideshow: The bar-and-shield logo shows up on far more than motorcycles, some of the company's most unexpected products have nothing to do with riding.

By Verdad Gallardo | 2026-04-29 16:50:35


VIEW MORE
story-6
8 Best Harley-Davidson Motorcycles Ever

Slideshow: Not every Harley gets it right, but these are the ones that genuinely earned their reputation.

By Pouria Savadkouei | 2026-04-15 14:23:21


VIEW MORE
story-7
10 Worst Harley-Davidson Motorcycles Ever

Slideshow: From the troubled AMF years to modern misfires, these bikes earned reputations for reliability issues, questionable engineering, or disappointing performance.

By Pouria Savadkouei | 2026-04-01 20:01:09


VIEW MORE
story-8
Killer Custom's Jail Break Is The Breakout That Refused to Blend In

Slideshow: Killer Custom's "Jail Breaker" build focuses more on stance and visual aggression than mechanical overhaul.

By Verdad Gallardo | 2026-03-18 19:20:32


VIEW MORE
story-9
Crazy Bunderbike Build Looks Amazing, But Is It Impossible to Ride?

Slideshow: The Swiss custom shop has taken a Harley Softail and stretched it into something so long and low that it looks closer to a rolling sculpture than a conventional motorcycle.

By Verdad Gallardo | 2026-03-07 16:15:30


VIEW MORE