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Cutting A Windshield

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Old Jun 18, 2013 | 02:37 PM
  #1  
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Cool Cutting A Windshield

Has anyone ever cut a windshield to make it shorter.
Mine is just a little too tall and I want to cut about 2" off of it.
It is made of plexi-glass or some kind of plastic so I know it can
be cut but I am afraid of cracking it while cutting.

I'm thinking about using a jig-saw with a fine toothed blade and masking both sides.
Any thoughts on this?
 
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Old Jun 18, 2013 | 03:28 PM
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Interesting that I just got back from the glass company discussing the same thing. You can do it yourself with a jigsaw, router and a jig (which you have to make) but it is a lot of work. Find a glass company in your area that uses a computerized machine for cutting glass (like a water-jet) and they should be able to do it for you.
 
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Old Jun 18, 2013 | 03:30 PM
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I have a smoked one that I rarely use. It was about 2 or so inches to high. Traced it out with a cardboard template and marked it with a sharpie. Then did just as you stated. Smoothed out the whole thing with an orbital sander. Worked like a charm. It was very easy so I say go for it.
 
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Old Jun 18, 2013 | 03:35 PM
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It's a piece-of-cake just as you described. I did mine on day one. Once you cut it with the jigsaw, use progressively finer sandpaper to give it a nice finished edge.
 
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Old Jun 18, 2013 | 08:26 PM
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For some reason when I cut mine it left a residue or pulled the hard coating off left blotches on it I couldn't remove. Use the 3M blue tape.
 
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Old Jun 19, 2013 | 10:35 AM
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OP As you stated, fine tooth blade and blue painters tape. Sander on the edges, and you can carefully use acetate to cloud the edges.
 
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Old Jun 19, 2013 | 12:59 PM
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Cool

Thanx for the replies guys.
I feel better seeing that others have done it with no problems.
I can't see paying someone to do something that I can do myself so I'm gonna go for it.
 
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Old Jun 19, 2013 | 03:48 PM
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I cut 3" off the bottom of mine and re-drilled the holes. Doesn't matter if it's only 99% perfect because it's hidden.
 
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Old Jun 23, 2013 | 07:24 AM
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if you use too fine jigsaw blade it will melt it instead of cutting it
 
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Old Jun 23, 2013 | 07:28 AM
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use a "sharp" fine metal cutting blade and go slow
 
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