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82 wide glide bobber build

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  #411  
Old 07-31-2018, 06:37 PM
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Jugs are stuck. Decided to call it a night and relax.
 
  #412  
Old 07-31-2018, 08:00 PM
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couple of things the jugs are scored as you seen and the carbon is the guides and tin seals not the rubber ones - this motor has been very hot in traffic my guess - as the magnets have also given way

1 - cast iron guides only - blue rubber seals - stainless valves only < check your valves my guess some are steel .002 intake and .003 exhaust guide clearance
2 - cast pistons work the best with moly top hastings ring set honed to .003 < todays fuel
3 - the dyna trigger your lucky that is a 90s unit and the magnet trigger is alloy not plastic < buy a new one re use the alloy trigger - sometimes they do a run on in timing as the plastic is not as heavy as the alloy and does not come back all the way making the idle move around < adding timing at idle you also want the bearing advance unit not the pin one you have
 
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  #413  
Old 08-01-2018, 07:11 AM
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I understand the difference in growth between cast and forged but all you see from S&S is forged. What are the original pistons? Are you trying to reduce crank case pressure / blow-by by running the cast pistons vs forged pistons?

Does anyone have a pic of a fixture a shovelhead jug would be mounted in to hone it? Im assuming a top and bottom ring bolted to the ends. Trying to see if its worth it for me to do the jugs myself up here.
 
  #414  
Old 08-01-2018, 04:07 PM
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I quickly made a tool out of some steel plate and a combination of other tools to pull the liners out of the crankcase. They came out easy peasy. Ill split the crank case later this evening. Found a guy I can send the crank and liners to. Reason is as much as I want a 96" sidewinder shovel, I dont want to hog the cases out and the cost as well. $900 Canadian to do my liners and crank vs $2500USD to go bigger which leads to bigger heads etc etc.





 

Last edited by hellonewman; 08-01-2018 at 04:08 PM.
  #415  
Old 08-10-2018, 04:35 PM
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Crank had .003" runout and no surprises in the bottom end. The valves on the rear head were stuck from carbon an had to be convinced to come out.

Cases match and I believe this engine is a virgin.





 
  #416  
Old 08-13-2018, 01:59 PM
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This is a build not a restoration so I went powder coat and it turned out great or at least I think it did.



 
  #417  
Old 08-13-2018, 02:48 PM
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Looking good...
 
  #418  
Old 08-13-2018, 03:09 PM
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Its official, reassembly has begun.

 
  #419  
Old 08-13-2018, 07:25 PM
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Tired this in the oven once, I wasn't popular for a week.

 
  #420  
Old 08-13-2018, 07:26 PM
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Ill clean the machined surfaces tomorrow and it'll be going back together soon.
 


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