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need help on 09 rocker

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  #21  
Old 03-02-2012, 09:16 AM
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Thanks man, your help is greatly appreciated. Both those pics will come in handy. I'm starting the install of Carlini original T Bars, 1.5" thick, with the 9" overall rise. Ill post up some pics when its done. Gotta get one of those danny grey seats.
 
  #22  
Old 03-02-2012, 09:19 AM
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Here are the shots of the connectors on the bike, I believe they will be in the plastic piece under the tank below the back bone and behind the neck.

frontal shot of the connectors


and side shot with them on the back bone
 
  #23  
Old 03-02-2012, 09:27 AM
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Good looking out man.
 
  #24  
Old 03-02-2012, 09:31 AM
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One other thing that will make it easier to pull the wires is to remove the factory sheathing, leaving just 2 or 3 inches near the controls. Then put on the smallest heat shink tubing you can find that will fit all the wires. (I thing I used 3/8) then heat it to shink it down. You can also use a little baby powder on the sheathing to help it slide thru the bars easier.

Put the new sheathing under the couple of inches you left of the old factory stuff and it will help help prevent chaffing where it enters the bars at the top. Make sure you use a gommet in the holes at the bottom of the bars to protect them there also. I drew a diagram on a piece of paper for each connector showing the position of the wire before I took the connectors apart to make sure I got the wires back in the right place on the connector. Good luck with you project.
 
  #25  
Old 03-02-2012, 09:47 AM
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Originally Posted by MCSarge
One other thing that will make it easier to pull the wires is to remove the factory sheathing, leaving just 2 or 3 inches near the controls. Then put on the smallest heat shink tubing you can find that will fit all the wires. (I thing I used 3/8) then heat it to shink it down. You can also use a little baby powder on the sheathing to help it slide thru the bars easier.

Put the new sheathing under the couple of inches you left of the old factory stuff and it will help help prevent chaffing where it enters the bars at the top. Make sure you use a gommet in the holes at the bottom of the bars to protect them there also. I drew a diagram on a piece of paper for each connector showing the position of the wire before I took the connectors apart to make sure I got the wires back in the right place on the connector. Good luck with you project.
+1 on the factory sheathing bein removed, I got mine stuck in the bars and it was a total pita to get back out. I also left a few inches at the switch housing and put some where the wiring comes out of the bars.
 
  #26  
Old 03-06-2012, 04:17 PM
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Ill Throw up some pics when its all said and done.
 

Last edited by suiii15; 03-06-2012 at 05:01 PM.
  #27  
Old 03-06-2012, 05:17 PM
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I'm guessing you figured out solid yellow goes between blue and the orange/white and yellow/black goes between white and black/red??
 
  #28  
Old 03-06-2012, 06:38 PM
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Found my service manual and got it out of the wiring diagram.
 
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