I have a custom paint set that I want install. How hard is it to take everything in the tank out and transfer it to the new one? I have a manual and it looks like its gonna be a pain. Anyone done this that has some advice? I have had the tank off many times but I have never gutted one.

 

not hard, make sure you use a new gasket for the top, and I would get new plastic lines as well. its a little tricky getting the sending unit in place so be patient, just got to find the right twist

 

New gaskets, clamps, and plastic lines, ok. Should I get a new check valve for the new tank and just leave the other screwed into the old tank?

 

that will come out with the lines, you can use it over

 

You will also need new screws when you re-install the top plate. The screws have a teflon collar at the top that can only be compressed once.

Be sure to do the job in a well ventilated area.

 

I had to replace the tank on my Duece several years ago.

What I vaguely remember is what a bitch it was to figure out the hinging and twisting necessary to get the fuel pump/filter/sending unit assembly out of the tank.

Once you get it out and can see how it all works it's really pretty simple - but the first time it's gonna be a bitch unless you get really lucky. It's been so long since I did mine that if I had to do it again today I'd probably struggle a bit.

Patience is mandatory!