Sportster Models 883, 883 Custom, 1200 Custom, 883L, 1200L, 1200S, 1200 Roadster, XR1200, and the Nightster.
Sponsored by:
Sponsored by:

clutch problem?

Thread Tools
 
Search this Thread
 
  #1  
Old 08-22-2011, 04:28 PM
hdmatt29's Avatar
hdmatt29
hdmatt29 is offline
Tourer
Thread Starter
Join Date: May 2011
Location: florida
Posts: 314
Likes: 0
Received 2 Likes on 2 Posts
Default clutch problem?

i been riding my bike and coming up to 10k miles and i noticed in my 2009 nightster i can sit at light and let clutch out in first gear and clutch dosent grab untill lever is almost let go. is that clutch adjustment or clutch itself worn out? clutch does not slip in any gear
 
  #2  
Old 08-22-2011, 04:31 PM
mikeallenbrown's Avatar
mikeallenbrown
mikeallenbrown is offline
Cruiser
Join Date: Jul 2011
Location: South West Missouri
Posts: 194
Likes: 0
Received 2 Likes on 2 Posts
Default

Perform the full clutch adjustment per the service manual....will take you about 10 minutes tops
 
  #3  
Old 08-22-2011, 04:46 PM
parabellum_9x19's Avatar
parabellum_9x19
parabellum_9x19 is offline
Outstanding HDF Member
Join Date: Aug 2011
Location: Central Illinois
Posts: 2,095
Likes: 0
Received 10 Likes on 9 Posts
Default

+1, if your clutch is grabbing that far out on the travel of the lever, you are close to doing damage to your bike (once it gets bad enough that it never fully lets out, shifting can damage your trans).

The rule I have followed with all of my bikes is that I want the engagement to happen almost exactly in the middle of the travel of the movement of the clutch handle.

https://www.hdforums.com/forum/sport...nce-guide.html

How much slack is in the cable right now?
 

Last edited by parabellum_9x19; 08-22-2011 at 04:51 PM.
  #4  
Old 08-22-2011, 04:50 PM
STRGLD95's Avatar
STRGLD95
STRGLD95 is offline
6th Gear
Join Date: Aug 2011
Location: CANADA
Posts: 12
Likes: 0
Received 0 Likes on 0 Posts
Default

My 06 street glide clutch has been that way ever since I got it 2 years ago, put on 7,000 miles, no issues yet, will not slip in any gear either.
 
  #5  
Old 08-22-2011, 05:35 PM
hdmatt29's Avatar
hdmatt29
hdmatt29 is offline
Tourer
Thread Starter
Join Date: May 2011
Location: florida
Posts: 314
Likes: 0
Received 2 Likes on 2 Posts
Default

when bike is off not much slack in cable maybe 1/4 inch at most
 
  #6  
Old 08-22-2011, 05:45 PM
hdmatt29's Avatar
hdmatt29
hdmatt29 is offline
Tourer
Thread Starter
Join Date: May 2011
Location: florida
Posts: 314
Likes: 0
Received 2 Likes on 2 Posts
Default

i puttin new bars on my bike in week or less should i wait or do adj now and see how it goes?
 
  #7  
Old 08-22-2011, 06:31 PM
sioux565's Avatar
sioux565
sioux565 is offline
Road Warrior
Join Date: Feb 2011
Location: Milwaukee, WI
Posts: 1,342
Likes: 0
Received 7 Likes on 5 Posts
Default

Do it now. It takes maybe 10 or 20 minutes to go. Just sit the bike up straight so tranny fluid doesn't leak out the derby cover.
 
  #8  
Old 08-22-2011, 06:31 PM
sioux565's Avatar
sioux565
sioux565 is offline
Road Warrior
Join Date: Feb 2011
Location: Milwaukee, WI
Posts: 1,342
Likes: 0
Received 7 Likes on 5 Posts
Default

Also, use T27 Torx for the derby cover bolts. Use a T25 and you will strip your bolts eventually. I speak from experience.
 
  #9  
Old 08-22-2011, 06:42 PM
heybaylor's Avatar
heybaylor
heybaylor is offline
Stellar HDF Member
Join Date: Oct 2010
Location: east texas
Posts: 2,540
Received 127 Likes on 72 Posts
Default

Originally Posted by hdmatt29
i been riding my bike and coming up to 10k miles and i noticed in my 2009 nightster i can sit at light and let clutch out in first gear and clutch dosent grab untill lever is almost let go. is that clutch adjustment or clutch itself worn out? clutch does not slip in any gear
just make sure you have a least a "nickle width of free-play"at the lever
check it with clutch hot.
if it is ok , your good to go ,..

btw there is no way a clutch does damage to tranny, only the rider can..
 
  #10  
Old 08-22-2011, 07:34 PM
hdmatt29's Avatar
hdmatt29
hdmatt29 is offline
Tourer
Thread Starter
Join Date: May 2011
Location: florida
Posts: 314
Likes: 0
Received 2 Likes on 2 Posts
Default

ok thank u for the fast responses
 


Quick Reply: clutch problem?



All times are GMT -5. The time now is 12:53 PM.