I have 2000 883 sportster that has been converted to the 1200. Now i want to put a larger gas tank on. i see a few on ebay for sale but i was wondering what would be the best way to go. anyone have any idears on witch one is the best or if there is a stock harley tank that will look good on a sportster.
No, because that 4.5 custom tank is for different frame set up, unless you change the mounting tabs on the tank. Frame was changed in '04. You can find various 4 gallon tanks on the web......I've had a "Fat-Bob" tank in my basement waiting to be finished, (move speedo to tank, reseal inside of tank, new paint, etc), and I believe it's 4.2 gallon, as it's the 2" stretched Fat-Bob tank. You'll need to find a tank that fits '96 through '03 sporties.
I have a 4 gallon tank picked out. I would like something a little bigger but I want one with to gas caps. I know I need to do body work to the tank. Im wondering about sealing the tank. I hear good and bad about both.
Depends how determined you are on doing this. The safe way is to get a tank for your model year, the bold way is to make a later tank fit. Is your bike carb or EFI? If carb you can convert an EFI tank by using a Pingel or similar gas tap.