Replacing stock FLHR bars with Heritage
#22
If I manage to get this done by myself, I'll be sharing my results with the service manager. I would think they could sell just the necessary parts and labor... that's certainly more profitable for them than getting nothing.
#23
#26
#27
I did pick up a service manual and will try to do this myself. Just can't justify a thousand dollars for new handlebars... even if that includes braided cables.
#28
http://www.harley-davidson.com/pna/p...bmLocale=en_US
This is from the web. It indicates that you can use the stock cable. I used the stock sensor switch and still had more than enough wire. So I have no clue what the parts person is trying to say. Maybe he did not go beyond to the additional information.
After reading the manual I could not justify paying the dealer on this mod. It is pretty straight forward. You will need a torque wrench for the handle bar clamps. Also follow the instructions on the throttle/Brake side when removing and replacing. It explains how to remove and not damage the brake light switch. Just take your time and everything fits on this mod. Nothing needs to be forced or jury rigged.
I will say there are times I will spend the money on dealer labor because I do not want the mess or do not have the experience or tools.
Also just because I am kind of thorough and I intend to keep my Road King for quite a while I made sure the oval was deburred and added protective tubing over the throttle wire. Also cover your tank and front fender(precludes dents and scratches)
This is from the web. It indicates that you can use the stock cable. I used the stock sensor switch and still had more than enough wire. So I have no clue what the parts person is trying to say. Maybe he did not go beyond to the additional information.
After reading the manual I could not justify paying the dealer on this mod. It is pretty straight forward. You will need a torque wrench for the handle bar clamps. Also follow the instructions on the throttle/Brake side when removing and replacing. It explains how to remove and not damage the brake light switch. Just take your time and everything fits on this mod. Nothing needs to be forced or jury rigged.
I will say there are times I will spend the money on dealer labor because I do not want the mess or do not have the experience or tools.
Also just because I am kind of thorough and I intend to keep my Road King for quite a while I made sure the oval was deburred and added protective tubing over the throttle wire. Also cover your tank and front fender(precludes dents and scratches)
Last edited by leicafish; 11-07-2010 at 12:47 AM.
#29
Just talked to a different dealer, spoke with a service writer.
He told me that he couldn't say for sure that new cables would be needed - but they would quote what's in the catalog for the bars I'm interested in.
He also quoted 5 hours labor at $87.50 per.
He did say that he recently had a guy come in and got Heritage bars installed (56569-09) and didn't need any cables - just had to have a notch cut for the sensor.
Comparing the two bars:
56902-08
31.25" wide, 11.5" base width, 5" pull back, 12" knurl center-to-center, 1" diameter
56569-09
32.5" wide, 11.5" base, 7" pull back, 10" knurl center-to-center, 1" diameter
He told me that he couldn't say for sure that new cables would be needed - but they would quote what's in the catalog for the bars I'm interested in.
He also quoted 5 hours labor at $87.50 per.
He did say that he recently had a guy come in and got Heritage bars installed (56569-09) and didn't need any cables - just had to have a notch cut for the sensor.
Comparing the two bars:
56902-08
31.25" wide, 11.5" base width, 5" pull back, 12" knurl center-to-center, 1" diameter
56569-09
32.5" wide, 11.5" base, 7" pull back, 10" knurl center-to-center, 1" diameter
#30